Packing - Officer (OSD)

USV PRIVATE LIMITED; Daman; On-site; INR 420,000 - 620,000; Full time

Job summary

USV Private Limited seeks a Packing Line Supervisor to oversee daily operations across primary and secondary packaging lines, ensuring output targets are met.

The role requires maintaining ALCOA+ data integrity, performing IPQC checks, line changeovers, and guiding operators and trainees to uphold safety and quality standards.

You will coordinate with EHS, ensure 5S discipline, and participate in audit readiness for regulators such as USFDA, MHRA, and WHO.

Qualifications

• Experience supervising packaging lines in a manufacturing setting.
• Ability to perform IPQC checks and ensure data integrity.
• Familiarity with line changeovers, ALCOA+ data standards, and regulatory audits.

Responsibilities

• Pack line supervision across primary and secondary packaging to meet output targets.
• Set up, adjust, and monitor high-speed packing lines and resolve minor issues.
• Complete real-time BPR entries, equipment logs, and line status boards.
• Enforce line clearance, cleaning, and layout checks during changeovers.
• Conduct IPQC tests including leak tests, barcode checks, and visual inspections.
• Calculate material yield and reconcile packaging materials usage.
• Report deviations and assist CAPA implementation.
• Direct line operators, contract workers, and trainees to maintain discipline and safety.
• Maintain readiness for internal and external regulatory audits (USFDA, MHRA, WHO).
• Enforce shop-floor safety, PPE usage, machine guarding, and 5S practices.

Skills

Line supervision

Machinery operation

BPR data entry

Line clearance

IPQC checks

QA & CAPA

Safety & 5S

Staff guidance

Tools

BPR software

Logbook maintenance

PPE & safety protocols

Job description

• Packing Line Supervision: Supervise daily operations across primary (blister, strip, bottle) and secondary (cartoning, shipper) packaging lines to ensure output targets are met.
• Machinery Operation & Set-Up: Set up, adjust, and monitor high-speed packing lines, resolving minor operational issues to maintain continuous production flow.
• BPR Real-Time Entry: Complete real-time Batch Packing Records (BPR), equipment logbooks, and line status boards in full compliance with ALCOA+ data integrity standards.
• Line Clearance Verification: Perform and enforce Type A/B line clearances, cleaning, and overprinting layout checks during product or batch changeovers to prevent mix-ups.
• In-Process Quality Checks: Execute routine IPQC tests, including leak tests (vacuum testing), overprint/embossing verification, barcode scanning tests, and visual inspection checks.
• Packaging Material Reconciliation: Calculate material yield, verify issue/return quantities of foils, cartons, leaflets, and shippers, and account for rejected packaging materials.
• QMS Participation: Report packaging line deviations or incidents immediately, assist in initial investigations, and implement assigned CAPA measures.
• Operator & Staff Guidance: Direct, assign tasks to, and supervise packing line operators, contract workers, and trainees to ensure line discipline and safety.
• Audit Preparedness: Maintain the packing hall, logbooks, and staging areas in a state of continuous readiness for internal and external regulatory audits (USFDA, MHRA, WHO).
• EHS & Safety Enforcement: Enforce shop-floor safety protocols, proper usage of PPE, machine guarding checks, and 5S workplace organization standards.