New Platform - EX - Casting & Forging Parts

Bajaj Auto Limited; Maharashtra; On-site; INR 600,000 - 900,000; Full time

Job summary

Bajaj Auto Limited in Maharashtra, India, seeks a CAE engineer with strong UG NX and FEA tool experience to perform validation analyses and ensure DFMEA/DFM compliance across die-cast and forged components.

The role requires 3–7 years of experience, teamwork, and proactive communication to align with manufacturing and design teams. On-site position in Maharashtra.

Qualifications

• BE/BTech in Mechanical Engineering with consistent academics.
• 3–7 years of relevant CAE experience.
• Experience with aluminium die cast and steel forged parts is preferred.

Responsibilities

• FEA modelling in HyperMesh; modal/static analysis for parts.
• Dynamic/durability analysis with CAE teams.
• Check layouts in 3D and highlight clearance/interference issues.
• Ensure designs comply with DFM principles for each part.
• Review designs and prepare DFM check sheets before release.
• Communicate interface issues with verticals/styling teams.
• Meet time targets through effective resource management.

Skills

UG NX

TeamCenter Engineering

FEA tools

HyperMesh

Romax

2D drawings

DFMEA/DFM/DFA/DFS

Aluminium die cast / steel forgings

Education

B.E / B.Tech Mechanical Engg.

Tools

HyperMesh

NX/UG

TeamCenter

ACAD

Romax

Job description

Select how often (in days) to receive an alert:

• B.E / B. Tech Mechanical Engg. from reputed University / Institute
• Should have been consistent & secured good percentage throughout academics (SSC, HSC, Diploma, Graduation etc)

ii) Experience

Minimum: 3 Year(s)

Maximum: 7 Year(s)

iii) Age Limit

Minimum: 24 Year(s)

Maximum: 32 Year(s)

4

Job Role & Responsibilities

• FEA modelling in HyperMesh. Modal / static analysis for relevant load cases on parts in the respective categories
• Dynamic / durability analysis with the help of CAE teams
• Responsible for layout & Interface checks in 3D, with surrounding parts and highlighting clearance / interference issues, if any
• Ensuring that the part design respect all the DFM principles for respective part categories
• Review the part design & prepare DFM check sheets before release
• Communicating interface issues with verticals / styling
• Ensure timely completion of activities as per given time targets by proper management of personnel and resources

5

Competency Requirements

Technical

• Expertise in UG NX Version and conversant with ACAD
• Expertise in TeamCenter Engineering
• Expertise in relevant FEA tools like Hyper Mesh, Romax, etc.
• Knowledge of DFMEA, DFM, DFA and DFS aspects
• Expertise in preparing 2D drawings & Knowledge of GD&T
• Good knowledge of and exposure to relevant manufacturing processes inhouse as well as at vendors

Behavioural

• Initiative, Desire to Learn
• Effective team player and ability to lead small teams
• Proactive and Good interpersonal skills

6

• Good Knowledge of design of Aluminium die cast and steel forged and machined parts
• Good Knowledge of design of Aluminium & steel forged and machined parts
• Good Knowledge of HPDC, LPDC, warm and cold forging, steel extrusion, sintered parts, aluminium precision machining, steel precision machining process & tools
• Good knowledge of DFM requirements for die cast, forged sintered and machined parts

7

Preferred experience

• Experience in working with Automotive or 2 Wheeler parts like Alloy wheels, grab handles, step holders, etc & for PT - Cylinder heads, valve train components, crankcases, covers, block, conrod, crankshafts, oil pumps, journal bearings.

8

Likely sources