Melting -Supervisor

Keka Technologies Private Limited; Maharashtra; On-site; INR 600,000 - 900,000; Full time

Benefits offered by this job

Competitive Salary (commensurate with

Accomodation and Food Facility

Performance bonus

Job summary

Atharva Foundries Pvt. Ltd. seeks a Melting Supervisor to oversee daily melting and pouring in coreless induction furnaces, ensuring high-spec molten metal for casting lines.

You will lead a team, monitor quality and process parameters, perform charge calculations, and implement safety and environmental compliance. Diploma in Metallurgy or Mechanical Engineering preferred with 3–5 years in iron foundry melting roles.

Qualifications

• 3–5 years of experience in a similar Melting Supervisor role within an iron foundry environment, specifically SG iron production.
• Diploma in Metallurgy or Mechanical Engineering preferred, though relevant experience may be considered.
• Knowledge of induction furnace operations, metallurgical principles, microstructure analysis and quality testing standards (Tensile, Hardness).

Responsibilities

• Supervise Operations: Manage daily melting and pouring activities within coreless induction furnaces.
• Quality Control: Ensure strict adherence to quality, chemistry control (SG and CI grades), and temperature control for every tap.
• Process Management: Perform charging calculations, prepare charge mixes, and monitor process parameters, including magnesium treatment and inoculation to prevent defects.
• Safety & Compliance: Conduct regular safety audits, ensure safe handling of molten metal and equipment, and maintain environmental compliance.
• Documentation & Analysis: Maintain accurate records of melting and pouring process data, analyze metallurgical data, and assist in troubleshooting production issues.
• Team Leadership: Supervise, train, and develop a team of furnace and ladle operators to meet daily and weekly casting programs.

Skills

Induction furnace operations

Metallurgical principles

Quality testing (Tensile, Hardness)

Problem-solving

Team leadership

Communication

Education

Diploma in Metallurgy or Mechanical Engineering

Job description

ATHARVA FOUNDRIES PVT. LTD .is a leading producer of high-quality S.G. Iron castings, committed to excellence in production, quality, and safety. We are seeking a dedicated and experienced professional to oversee our melting operations and contribute to our continuous improvement initiatives.

Role and Responsibilities

As a Melting Supervisor, you will be the heart of our production process, responsible for overseeing all melting operations to ensure the consistent production of high-specification molten metal for our casting lines.

• Supervise Operations: Manage daily melting and pouring activities within coreless induction furnaces.
• Quality Control: Ensure strict adherence to quality, chemistry control (SG and CI grades), and temperature control for every tap.
• Process Management: Perform charging calculations, prepare charge mixes, and monitor process parameters, including magnesium treatment and inoculation to prevent defects like fading or dross.
• Safety & Compliance: Conduct regular safety audits, ensure the safe handling of molten metal and equipment, and maintain environmental compliance (e.g., dust collection, waste handling).
• Documentation & Analysis: Maintain accurate records of melting and pouring process data , analyze metallurgical data, and assist in troubleshooting production issues.
• Team Leadership: Supervise, train, and develop a team of furnace and ladle operators to meet daily and weekly casting programs.
• Competitive Salary (commensurate with experience)
• Accomodation and Food Facility, Performance bonus

Required Qualifications and Skills

• Experience: Minimum 3 To 5 years of experience in a similar Melting Supervisor role within an iron foundry environment, specifically with experience in SG iron production.
• Education: A Diploma in Metallurgy or Mechanical Engineering is preferred, though relevant experience may be considered.
• Technical Knowledge: Expertise in induction furnace operations, metallurgical principles, microstructure analysis, and quality testing standards (Tensile, Hardness testing).
• Problem-Solving: Strong ability to understand process flaws, reduce defects, and implement continuous process improvements.
• Communication: Excellent communication and leadership skills to manage a team effectively and coordinate with other departments.