Junior Engineer-Melting

Rockman; Tiruvannamalai; On-site; INR 700,000 - 1,000,000; Full time

Job summary

Rockman is seeking a skilled professional to oversee melting operations and furnace handling in the aluminium die casting environment. You will coordinate material flow, ensure maintenance schedules, and drive process improvements while maintaining strict safety standards.

The role involves leading TPM/ISO/TQM initiatives in the melting section, monitoring material consumption, and coordinating with vendors to ensure timely procurement of good quality metal for production.

Qualifications

• Experience in melting and furnace handling.
• Experience in aluminium die casting.
• Experience leading process improvement initiatives (ISO, TPM, TQM).
• Strong focus on safety and equipment efficiency.

Responsibilities

• Review furnace check sheets and ensure adherence to parameters.
• Coordinate with stores for timely issues of materials and spares.
• Prepare samples for spectroanalysis to analyze melt composition.
• Monitor PM schedules for furnace linings and ensure execution.
• Lead process improvement initiatives and safety standards in the melting section.
• Prepare MIS for aluminum consumption and related consumables.
• Plan R&D modifications and new product initiatives in production.
• Monitor purchase requests related to melting section.

Skills

Melting operations

Aluminium die casting

Furnace handling

Process improvements

Job description

Role & responsibilities

• Review furnace check sheet periodically to ensure adherence to standard parameters
• Coordinate with stores for timely issue of Raw Materials, spares and consumables
• Prepare sample for spectron analysis to analyze Chemical Composition of the melt
• Coordinate with external vendor for timey procurement of molten metal and ensuring availability of good quality metal in the line
• Monitor recovery of BOS during rejection re-melting
• Prepare PM Schedule for refractory linings of all the furnaces i.e. HPDC, LPDC, Wheel and Repairing and ensure execution
• Ensure adherence to PM schedule of holding and melting furnaces
• Formulate furnace cleaning plan and ensure execution
• Implement efficient and effective internal control systems, to keep track of the performance of equipments and take necessary actions to improve efficiency
• Prepare MIS for Aluminum Consumption & Melting related consumables
• Plan & incorporate R&D modifications & new product initiatives in production process
• Lead implementation of key process improvement initiatives to be taken-up (such as ISO, TPM, TQM etc) from time to time in the melting section
• Take overall responsibility to ensure adherence to Safety standards by all employees and establish zero accident in the melting section
• Monitor indent raising and Purchase Department requests related to the melting section

Implement various business excellence techniques like Kaizen, 5S initiatives, etc

Preferred candidate profile

Experience in melting

Experience in Aluminium die casting

Experience in Furnace handling