Job Purpose
To manage and ensure effective mechanical maintenance, machine erection & commissioning, plant utilities, energy conservation and maintenance projects, ensuring high equipment availability, minimum downtime and uninterrupted production.
Key Responsibilities
1. Machine Erection & Commissioning
- Plan and supervise erection, installation and commissioning of new machines and equipment.
- Coordinate with internal teams, vendors and contractors for timely project execution.
- Ensure machines are commissioned safely and as per required specifications.
2. Mechanical Maintenance & Plant Utilities
- Manage preventive, predictive and breakdown maintenance of plant machinery.
- Ensure smooth functioning of HVAC, plumbing, fire-fighting systems, compressors, chillers, cooling towers and other utilities.
- Minimize machine downtime and ensure maximum equipment availability.
3. Projects & Energy Conservation
- Identify and implement energy-saving and cost-reduction projects.
- Analyze energy consumption and quantify potential savings.
- Manage maintenance and engineering projects from planning through execution and commissioning.
4. Project Cost Estimation & Accounting
- Prepare project cost estimates, budgets and material requirements.
- Monitor project expenditure and ensure effective cost control.
- Apply Life Cycle Costing (LCC) principles for project evaluation.
5. Inventory Management
- Ensure availability of critical mechanical spares and maintenance materials.
- Monitor inventory levels and optimize spare-parts consumption.
- Coordinate with Purchase and Stores for timely procurement.
6. Team & Project Management
- Define responsibilities and ownership for project activities.
- Monitor project progress, timelines, quality and productivity.
- Conduct regular project/status review meetings with stakeholders.
- Identify project risks/issues and implement corrective actions.
- Ensure adherence to company policies, procedures and safety standards.
Technical Exposure Required
- AC Motors & Drives
- DC Motors & Drives Digital & Analog
- PLC-controlled machines
- HT & LT Electrical Power Systems
- Instrumentation
- DCS & SCADA
- Thermopack
- Coal Crusher
- Continuous Process Machines
- Screw Compressors
- Chillers
- Material Handling Equipment (MHE)
- Cooling Towers
- HVAC & Utility Systems