Mechanical Design Engineer

Capgemini; Coimbatore District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Capgemini in India seeks an experienced Mechanical Design Engineer to develop mechanical components for flow battery systems. You will create 3D CAD models and drawings using SolidWorks and AutoCAD, perform basic FEA, and ensure DFM/ DFA readiness for manufacturing.

Collaborate with electrical, automation and manufacturing teams to integrate mechanical solutions into energy storage systems, support prototype testing, and select materials with chemical compatibility and cost in mind.

Qualifications

• Experience in New Product Development with proven skill in concept generation, Design for Manufacturing and DFA.
• Sheet-metal/Plastic Part Design experience is required.
• Knowledge of Weldments & Structures and drawing standards (ISO/ASME).
• GD&T and Tolerance Stack-up Analysis experience; basic engineering calculations.

Responsibilities

• Design and develop mechanical components and assemblies for flow battery systems, including battery stacks, electrolyte tanks, piping networks, pumps, manifolds, and enclosures.
• Create detailed 3D CAD models, engineering drawings, and manufacturing documentation using SolidWorks and AutoCAD.
• Perform engineering calculations, basic structural FEA, and tolerance analysis to validate designs.
• Collaborate with electrical, Automation, manufacturing, and systems engineering teams to integrate mechanical solutions into complete energy storage systems.
• Support prototype development, testing, validation, and product qualification activities.
• Select appropriate materials considering chemical compatibility, corrosion resistance, thermal performance, and cost.
• Conduct root-cause analysis and implement design improvements based on testing and field performance data.
• Work closely with suppliers and manufacturing teams to ensure DFM and DFA requirements are met.
• Ensure compliance with safety standards, industry regulations, and customer specifications.

Skills

New Product Development

DFM

DFA

Hydraulic System Design

Sheet-metal Design

Weldments & Structures

3D CAD Modelling

2D Drafting

ISO/ASME

GD&T

Tolerance Stack-up Analysis

Cross-functional Collaboration

Materials Selection

Tools

SolidWorks

AutoCAD

Job description

Role & responsibilities

• Design and develop mechanical components and assemblies for flow battery systems, including battery stacks, electrolyte tanks, piping networks, pumps, manifolds, and enclosures.


• Create detailed 3D CAD models, engineering drawings, and manufacturing documentation using tools such as SolidWorks and AutoCAD.


• Perform engineering calculations, basic structural FEA (Finite Element Analysis), and tolerance analysis to validate designs.


• Collaborate with electrical, Automation, manufacturing, and systems engineering teams to integrate mechanical solutions into complete energy storage systems.


• Support prototype development, testing, validation, and product qualification activities.


• Select appropriate materials considering chemical compatibility, corrosion resistance, thermal performance, and cost.


• Conduct root-cause analysis and implement design improvements based on testing and field performance data.


• Work closely with suppliers and manufacturing teams to ensure design-for-manufacturing (DFM) and design-for-assembly (DFA) requirements are met.


• Ensure compliance with safety standards, industry regulations, and customer specifications.

Preferred candidate profile

Primary Skills:

• Experience in New Product Development with proven skill in concept generation, Design for Manufacturing and DFA.


• Hydraulic System Design /Component Selection experience.


• Excellent knowledge in Sheet-metal /Plastic Part Design.


• Knowledge of Weldments & Structures


• Proficient in CAD, both in 3D modelling and 2D Drafting using SolidWorks and Autocad.


• Knowledge of Drawing and Drafting Standards (ISO/ASME).


• Knowledge in basic Engineering calculations.


• GD&T and Tolerance Stack-up Analysis.


• Experience in Electronics/Electrical Hardware Packaging.


• Good communication and Interpersonal skills.


• Experience working with cross functional teams.

Secondary /Desired Skills:

• Customer/onsite team independent handling experience


• Ability to discharge duties with minimum guidance/supervision.


• Cable Routing and Wire Harnessing.


• Basic Knowledge in FEA. (Structural analysis)