Manager/ Sr Manager – Machine Shop

Maxop Engineering Company Pvt. Ltd.; Bhiwadi; On-site; INR 600,000 - 900,000; Full time

Job summary

Maxop Engineering Company Pvt. Ltd. is seeking a seasoned Process & Quality Engineer for its aluminum extrusion plant in India.

You will define SOPs to optimize equipment efficiency, implement lean principles, and support the Extrusion Manager with cost control and performance improvements. Responsibilities include leading audits, applying quality tools such as PFMEA and 8D, and preparing documentation like PPAP and CSR.

Qualifications

• Bachelor's or higher in Mechanical/Industrial Engineering
• Strong IT skills, especially MS-Office
• Exposure to IATF 16949, ISO 9001, ISO 14001, ISO 45001 and their implementation
• ERP or similar environments experience mandatory
• Minimum 5+ years in a high proficiency Aluminum Extrusion Plant

Responsibilities

• Define rules and SOPs to optimize equipment efficiency
• Lead audits and inspections, drive quality tools usage (PFMEA, CAPA, 8D)
• Prepare cost/benefit analyses for improvements and lean initiatives
• Report KPIs daily, weekly, monthly to senior management
• Support extrusion manager in tracking operational costs and action plans
• Coordinate with production management for process improvements
• Develop and document SOPs for extrusion processes and tooling

Skills

MS-Office

Quality tools

Education

Bachelor's degree in Mechanical/Industrial Engineering

Tools

ERP systems

CNC/VMC/HMC knowledge

Job description

Job Description

• Define rules and Operating procedures to optimize equipment efficiency.
• Attendance and active participation during construction, testing, installation and
• commissioning of the Equipment.
• Support maintenance in establishing and defining critical tasks and parts of the equipment that can impact the efficiency of the line or product quality.
• Daily, weekly and monthly reporting of the Key Performance Indicators (KPIs) according to targets defined by senior management.
• Define action plans to recover any performance gaps, as an outcome of structured Root cause analysis.
• Organize KPI's meeting with production management and supervision.
• Identify improvement opportunities using management tools.
• Support the Extrusion Manager on tracking operational cost, applying action plan when gaps are detected.
• Prepare cost/benefit analysis for proposed improvements.
• Adopt Lean Manufacturing Principles
• Define production path by optimizing the flow vs. waste and resources involved.
• Standard Operating Procedures (SOP) Implementation.
• Well versed in formulation of Aluminum extrusion product recipe for heating and cooling.
• Compose Extrusion SOPs in cooperation with the Extrusion and Die Shop staff.
• Facilitate and ensure proper implementation of the SOP at the shop floor level.
• Auditing and Assessments.
• Assist the QHSE team in performing quality, safety, environmental audits as required
• Thorough Knowledge of CNC, VMC, HMC, SPM working, programing, and tooling and fixtures
• Assist production management in performing other inter-department audits across the plant as required.
• Handling customer complaints with effective CP, PFMEA, CAPA, 8 D, other quality tools.
• Imparting on Job Training to Engineers, supervisors and workers as per the SOPs.
• Inter/intra department communication.
• Handling various processes, product and system audits.
• Handling of customer rejection return with effective control mechanism.
• Able to prepare required documentation like PPAP, APQP, CSR, ECN, SPC, MSA, and rejection data in PPM, for customers and internal system.
• Assisting in activities related to continual improvement
• Helping hand to the HOD for getting the things done on time as part of action plan and continual improvement.

Qualifications

• Degree qualified in Mechanical/Industrial Engineering
• High level of IT skills, particularly MS-Office.
• Exposure of IATF 16949, ISO 9001, ISO 14001, ISO 45001 and its implementation
• Exposure to ERP or similar environments is mandatory
• A minimum of 5+ years’ work experience in the highly proficient Aluminum Extrusion Plant.