Manager repair engineer

Orcapod Consulting Services; Hyderabad; On-site; INR 1,500,000 - 2,100,000; Full time

Job summary

Orcapod Consulting Services seeks an experienced Senior Repair Development Engineer to lead repair design and validation for aero-engine components. You will drive repair schemes, perform analyses, and coordinate with OEMs for approvals.

You will mentor junior engineers, review technical data, and ensure compliance with GD&T and ASME Y14.5 standards while delivering high-quality results under tight timelines.

Qualifications

• B.E. or B.Tech in Mechanical Engineering or equivalent.
• 10 - 15 years of experience in repair development engineering.
• Ability to conduct technical reviews before submitting to customer.
• Sound knowledge in repair design fundamentals, engineering concepts and applications.
• Effective communicator and able to lead client discussions on technical subjects.
• Competent in MS Office applications.
• Ability to train, mentor and guide new joiners in the team.

Responsibilities

• Develop new repairs for engine components using conventional or innovative techniques.
• Evaluate damages and develop repair schemes, coordinating with engine manufacturers for approvals.
• Assess cost savings between repairing a part and buying a new part for airlines.
• Perform stack-up analysis and design hand calculations as needed.
• Create substantiation memos and ICAs per FAA CFR for applicable repair schemes.
• Coordinate with IPT leads, Structures, Design, Metallurgy, and Customer Technical Support.
• Conduct quality checks to ensure on-time delivery and first-time acceptance.

Skills

Repair development engineering

Engineering design fundamentals

GD&T knowledge

ASME Y14.5 1994 standards

MS Office proficiency

Leadership and mentoring

Education

B.E. or B.Tech in Mechanical Engineering

Tools

CAD tools

Modeling & drafting

Job description

Job Description

ROLES AND RESPONSIBILITY:

• Develop new repairs for commercial engine components by utilizing conventional or innovative repair techniques.
• Evaluate engine component damages reported by customer/airline to develop repair schemes and coordinate with engine manufactures for timely approval of repair schemes.
• Evaluating the cost advantage between repairing a part & buying a new part and ensuring cost savings for airline customer.
• Perform stack-up analysis & design hand calculations as needed for repair.
• Developing repair technical data on engine components at On-Wing, AOG level like Borescope Blending, Chasing of threads, Adhesive fill and Touch up repairs on composite parts.
• Evaluating service bulletins (SB), Airworthiness Directives (AD), etc issued by aircraft/engine manufactures.
• Creating Substantiation Memo documents and Instructions for Continued Airworthiness (ICAs) in accordance with FAA code of federal regulations for applicable repair scheme.
• Co-ordination with other disciplines like IPT leads, Structures, Design, Metallurgy, Standard Practices and Customer Technical Support in evaluating the repair technical data.
• Performing quality checks to improve the quality of the product within on-time schedule with first time acceptance and customer satisfaction.

SKILLS / COMPETENCE:

• Must have:
• B.E or B.Tech in Mechanical Engineering or equivalent
• 10 - 15 Years of experience in repair development engineering
• Ability to conduct technical reviews of repair tasks before submitting to customer.
• Sound knowledge in repair design fundamentals, Engineering concepts and applications.
• A good team player, people leader who can work well under pressure or in stressful and demanding situations or environments.
• Well aware of Aircraft /Aero Engine components and functional details along with their operation procedures.
• Good at understanding in various repair processes (e.g Machining, Thermal spray coating/plating, Welding, NDT & Cleaning) & Engineering drawings.
• Having good knowledge on GD&T and ASME Y14.5 1994 standards.
• Effective communicator and should have the ability to lead client discussions with all stakeholders on Technical subject related and take decisions accordingly.
• Competent in MS office applications.
• Ability to train, mentor and control the new joiners in the team.

Desired:

• Worked with Aero Engine OEM (RR or GE)
• Exposure to repair process
• Basic Modeling and drafting skills in any of the CAD tools.