Repair Engineer

Cyient Limited; Hyderabad; On-site; INR 1,200,000 - 2,000,000; Full time

Job summary

Cyient Limited is seeking a seasoned Repair Development Engineer to lead the design and validation of repair schemes for commercial engine components. The role involves evaluating damage reports, coordinating with engine manufacturers for approvals, and ensuring cost-efficient repair solutions.

You will analyze various repair processes, prepare technical data, and liaise with multiple disciplines to deliver compliant, high-quality outcomes. Strong leadership and communication are essential.

Qualifications

• B.E or B.Tech in Mechanical Engineering or equivalent.
• 10 - 15 Years of experience in repair development engineering.
• Ability to conduct technical reviews of repair tasks before submitting to customer.
• Sound knowledge in repair design fundamentals, Engineering concepts and applications.
• Knowledge of aero engine components.

Responsibilities

• Develop new repairs for engine components.
• Evaluate damages to create repair schemes and seek approvals.
• Assess cost savings between repair vs new parts for airlines.
• Perform stack‑up analysis and hand calculations.
• Create repair data for On‑Wing/AOG repairs.
• Review SBs/ADs from OEMs.
• Prepare Substantiation Memos and ICAs per FAA.
• Coordinate with IPT, structures, design, metallurgy, support teams.
• Conduct quality checks to ensure first-time acceptance.

Skills

Repair development

Aero engine

GD&T

CAD/ drafting

MS Office

Leadership

NDT & Cleaning

Engineering drawings

Education

B.E./B.Tech Mechanical

Tools

CAD tools

Job description

• Develop new repairs for commercial engine components by utilizing conventional or innovative repair techniques.
• Evaluate engine component damages reported by customer/airline to develop repair schemes and coordinate with engine manufactures for timely approval of repair schemes.
• Evaluating the cost advantage between repairing a part & buying a new part and ensuring cost savings for airline customer.
• Perform stack-up analysis & design hand calculations as needed for repair.
• Developing repair technical data on engine components at On-Wing, AOG level like Borescope Blending, Chasing of threads, Adhesive fill and Touch up repairs on composite parts.
• Evaluating service bulletins (SB), Airworthiness Directives (AD), etc issued by aircraft/engine manufactures.
• Creating Substantiation Memo documents and Instructions for Continued Airworthiness (ICA’s) in accordance with FAA code of federal regulations for applicable repair scheme.
• Co-ordination with other disciplines like IPT leads, Structures, Design, Metallurgy, Standard Practices and Customer Technical Support in evaluating the repair technical data.
• Performing quality checks to improve the quality of the product within on-time schedule with first time acceptance and customer satisfaction.

SKILLS / COMPETENCE:

Must have:

• B.E or B.Tech in Mechanical Engineering or equivalent
• 10 - 15 Years of experience in repair development engineering
• Ability to conduct technical reviews of repair tasks before submitting to customer.
• Sound knowledge in repair design fundamentals, Engineering concepts and applications.
• A good team player, people leader who can work well under pressure or in stressful and demanding situations or environments.
• Well aware of Aircraft /Aero Engine components and functional details along with their operation procedures.
• Good at understanding in various repair processes (e.g Machining, Thermal spray coating/plating, Welding, NDT & Cleaning) & Engineering drawings.
• Having good knowledge on GD&T and ASME Y14.5 1994 standards.
• Effective communicator and should have the ability to lead client discussions with all stakeholders on Technical subject related and take decisions accordingly.
• Competent in MS office applications.
• Ability to train, mentor and control the new joiners in the team.
• Worked with Aero Engine OEM (RR or GE)
• Exposure to repair process
• Basic Modeling and drafting skills in any of the CAD tools.