Maintenance Shift Incharge (Paint)

Maruti Suzuki India Limited; Sonipat; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Maruti Suzuki India Limited in Kharkhoda seeks a Maintenance Shift Incharge (Paint) with 7-14 years of experience and a Diploma in Mechanical/Electrical. The candidate will lead a shift, ensure safe handovers, and drive maintenance activities for paint shop equipment.

You will monitor plant health using SAP PM/SCADA, supervise PM schedules, and coordinate with production to hit takt time while maintaining safety and compliance.

Qualifications

• Diploma in Mechanical or Electrical is required.
• 7-14 years of experience in maintenance preferably in paint shop.
• Location in Kharkhoda; SE/AM designation targeted.

Responsibilities

• Lead a team of technicians and electricians during the shift.
• Ensure smooth shift handover with proper communication of pending issues and work done.
• Attend daily production-maintenance coordination meetings and align maintenance activities accordingly.
• Respond immediately to breakdowns across paint shop zones: PT/ED, spray booths, robots, ovens, conveyors, etc.
• Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues.
• Coordinate with production to minimize downtime and maintain takt time.
• Log breakdowns in SAP; update CMMS/SAP systems regularly.
• Ensure adherence to PM schedules and monitor equipment health via IoT/SCADA data.
• Support predictive maintenance techniques and safety protocols.

Skills

Team leadership

Shift coordination

Troubleshooting

Digital maintenance systems

Education

Diploma in Mechanical/Electrical

Tools

SAP PM

Infor

SCADA

Job description

JD for Maintece Shift Incharge (Paint)

Location - Kharkhoda

Experience - 7-14 Years

Education - Diploma in Mechanical/Electrical

Designation - SE/AM

Job Responsibilities

• Lead a team of technicians and electricians during the shift.
• Ensure smooth shift handover with proper communication of pending issues and work done.
• Attend daily production-maintece coordination meetings and align maintece activities accordingly.
• Immediate response to breakdowns across paint shop zones: PT/ED, spray booths, robots, ovens sludge systems, conveyors, etc.
• Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues.
• Coordinate with production to minimize downtime and maintain takt time.
• Ensure proper logging of breakdowns in SAP.
• Ensure adherence to daily/weekly/monthly PM schedules.
• Monitor equipment health and performance using IoT/SCADA/sensor data (fan currents, pressures, temperatures, etc.).
• Support implementation of predictive techniques like vibration analysis, thermal imaging, sludge monitoring, etc.
• Maintain critical systems like: PT/ED tanks and circulation systems, Paint robots (e.g. Yaskawa,) Sludge systems (pumps, skimmers, chemical dosing) Air handling units, ovens, chillers, heat exchangers Fire safety and exhaust systems MES/SCADA/instrumentation systems
• Monitor and maintain paint shop utilities: compressed air, chilled water, DI water, exhaust, and VOC systems.
• Support ETP, STP, and hazardous waste handling procedures where applicable.
• Ensure adherence to environment norms (VOC levels, effluent management, etc.).
• Ensure availability and optimum usage of critical spares and consumables.
• Report low stock and raise requisitions where necessary.
• Enforce strict adherence to safety protocols in high-risk zones (booths, ovens, tanks).
• Conduct toolbox talks and safety audits.
• Ensure LOTO compliance during maintece activities.
• Maintain shift-wise reports of breakdowns, maintece done, downtime, spares used, etc.
• Update CMMS/SAP systems regularly.
• Highlight chronic issues and assist in root cause analysis (RCA) and corrective action planning.

Functional/Technical:

• Deep knowledge of paint shop process equipment and layout.
• Hands-on experience with paint robots, circulation systems, ovens, AHUs, and sludge treatment systems.
• Proficiency in breakdown analysis and digital maintece systems (SAP PM, Infor, etc.).
• Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors
• Familiarity with Digitalization, Predictive Maintece techniques, 5S, and Lean Maintece
• Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus
• Good communication and shift coordination ability