Paint Shop Maintenance

ESP Engineered; Chennai; On-site; INR 600,000 - 900,000; Full time

Job summary

ESP Engineered in Chennai is looking for a skilled engineer with extensive experience in robotic painting applications and booth optimization. The candidate will lead capacity enhancement projects, conduct inspections, and develop preventive maintenance strategies. Strong expertise in PLC programming and project management is required. The role may involve overseas responsibilities based on project needs. Excellent communication and teamwork skills are essential.

Qualifications

• Extensive experience in paint process equipment and conveyor systems.
• Expertise in robotic painting applications and booth design optimization.
• Strong background in lean manufacturing, risk management, and quality tools.

Responsibilities

• Conduct detailed tests and inspections of painting processes.
• Lead capacity enhancement initiatives and manage projects.
• Commission robotic painting applications and optimize booth designs.

Skills

Robotic painting applications

Lean manufacturing

PLC programming

Project management

Good Communication Skills

Tools

DURR 3DOnsite

ABB Robot Studio

Wonderware SCADA

Siemens PLC

Job description

Conduct detailed tests and inspections to ensure advancedpainting processes and utilities operate with maximum efficiency.

Lead capacity enhancement initiatives, perform in-depth capacity studies, and manage end-to-end projects, including DOE, RFQ, TA, TE, DAP, installation, and SOP.

Commission DURR and ABB roboticpainting applications, optimizing booth designs for superior performance.

Apply lean manufacturing principles, strategic risk management using ROAM analysis, and quality tools like FMEA, 8D, and 7QC to resolve critical issues.

Interpret and review engineering drawings, layouts, diagrams, and technical specifications for process optimization.

Program robots, including offline programming (OLP) and seamless site integration for DURR 3DOnsite and ABB Robot Studio.

Design and troubleshoot PLC systems (Siemens, Mitsubishi) for conveyor, robot, andpaintprocess systems.

Manage HMI and SCADA systems, including Ignition, WinCC, and InTouch, and handle VFD drives (Sinamics G120, SEW, PowerFlex).

Implement Industry 4.0 technologies, IIoT integration, and networking protocols such as Profinet, Profibus, Ethernet TCP/IP, and MQTT.

Develop and execute preventive maintenance strategies, driving initiatives like TPM, TQM, and Kaizen to enhance OEE, reduce downtime, and increase equipment reliability.

Track and analyse project KPIs, deliver high-quality status reports, and lead cross-functional teams to ensure projects are executed on time and within budget.

Work in apaintshop environment, managing 3 Wet Spray Booth 3D ON SITE, Wonderware SCADA applications, 3 wet air supply units, and 3 wet ovens.

Teach and troubleshoot DURR robots, handle conveyor tracking, and program S7-300 PLCs.

Candidate should have experience inPaintTopcoat Booth, Ovens & work area design- Study

Replace and master servo motors, change drives, and service harness cables, atomizers, and dosing pumps.

Maintain robot spares, attend breakdowns, checkpaintparameters, address colour mismatch issues, and confirmpainttemperature and DFT values.

Follow up on concerns, measure 3 wet oven temperatures using data paq, complete robot TEM, and measure air supply unit downdraft and ventures pressure.

Requirements

a) Technical

Extensive experience inpaintprocess equipment and conveyor systems.

Expertise in roboticpainting applications and booth design optimization

Strong background in lean manufacturing, risk management, and quality tools.

Proficiency in robotic programming, PLC programming, and SCADA systems.

Knowledge of Industry 4.0 technologies and IIoT integration.

Excellent project management skills and the ability to lead cross-functional teams.

b) Behavioral

Good Communication Skills

Leadership - to Drive CFT

Must be ok to work overseas stellantis plants as required by project.

Good analysis Skills

Dynamic & self Starter

Good Team Player – he can work as CFT to solve Quality issue