Maintenance Shift Incharge (Paint)

Maruti Suzuki India Ltd.; Sonipat; On-site; INR 1,500,000 - 2,200,000; Full time

Job summary

Maruti Suzuki India Ltd. in Haryana seeks a Maintenance Shift Incharge (Paint) with 7–14 years of experience and a Diploma in Mechanical or Electrical. The role leads a team of technicians, ensures safe handovers, and drives maintenance alignment with production to minimize downtime.

Proficient with SAP PM, Infor, PLCs, and predictive techniques, you will monitor various plant systems and report on RCAs. The position requires hands-on expertise in paint robots, circulation systems, ovens, AHUs,

Qualifications

• Diploma in Mechanical or Electrical engineering with relevant maintenance experience.
• 7–14 years in maintenance leadership within a paint/shop environment.
• Hands-on with paint shop equipment and digital maintenance systems.

Responsibilities

• Lead a shift of technicians and electricians, ensuring smooth handovers.
• Coordinate with production to minimize downtime and meet takt time.
• Log breakdowns in SAP and track PM schedules daily/weekly/monthly.
• Troubleshoot electrical, mechanical, hydraulic, and pneumatic issues.
• Monitor equipment health using IoT/SCADA data and predictive techniques.
• Ensure safety protocols and maintain shift-wise downtime reports.

Skills

Paint shop equipment

Paint robots

SAP PM

Infor

Pneumatics

Hydraulics

Mitsubishi PLCs

Servo drives

Conveyors

Digitalization

Education

Diploma in Mechanical/Electrical

Tools

SAP PM

Infor

Job description

JD for Maintenance Shift Incharge (Paint)

Experience – 7-14 Years

Education - Diploma in Mechanical/Electrical

Designation – SE/AM

Job Responsibilities

• Lead a team of technicians and electricians during the shift.
• Ensure smooth shift handover with proper communication of pending issues and work done.
• Attend daily production-maintenance coordination meetings and align maintenance activities accordingly.
• Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues.
• Coordinate with production to minimize downtime and maintain takt time.
• Ensure proper logging of breakdowns in SAP.
• Ensure adherence to daily/weekly/monthly PM schedules.
• Monitor equipment health and performance using IoT/SCADA/sensor data (fan currents, pressures, temperatures, etc.).
• Support implementation of predictive techniques like vibration analysis, thermal imaging, sludge monitoring, etc.
• Maintain critical systems like: PT/ED tanks and circulation systems, Paint robots (e.g. Yaskawa,) Sludge systems (pumps, skimmers, chemical dosing) Air handling units, ovens, chillers, heat exchangers Fire safety and exhaust systems MES/SCADA/instrumentation systems
• Monitor and maintain paint shop utilities: compressed air, chilled water, DI water, exhaust, and VOC systems.
• Support ETP, STP, and hazardous waste handling procedures where applicable.
• Ensure adherence to environment norms (VOC levels, effluent management, etc.).
• Ensure availability and optimum usage of critical spares and consumables.
• Report low stock and raise requisitions where necessary.
• Enforce strict adherence to safety protocols in high-risk zones (booths, ovens, tanks).
• Conduct toolbox talks and safety audits.
• Maintain shift-wise reports of breakdowns, maintenance done, downtime, spares used, etc.
• Highlight chronic issues and assist in root cause analysis (RCA) and corrective action planning.
• Good communication and shift coordination ability

Functional/Technical:

• Deep knowledge of paint shop process equipment and layout.
• Hands-on experience with paint robots, circulation systems, ovens, AHUs, and sludge treatment systems.
• Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).
• Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFDFriction drives system, Conveyors
• Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
• Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus