Machinist - Level II

Cummins; Pune District; On-site; INR 300,000 - 420,000; Full time

Job summary

Cummins in Pune is seeking a skilled technician to operate CNC tool grinding machines and tool pre-setting equipment in the Tool Crib area. You will manage shift activities, follow safety rules, and support precision manufacturing in line with quality and production requirements.

Responsibilities include maintaining tool room equipment, performing preventive and corrective maintenance, documenting work, and collaborating with Production, Quality, Maintenance and Purchase teams.

Qualifications

• Experience operating CNC tool grinders and conventional tool grinding machines.
• Knowledge of tool regrinding and improving tool life.
• Experience with Zoller Tool Pre-setter and milling cutters.
• Experience with Oracle transactions and stock control.
• Basic CNC understanding of turning, milling and grinding.
• Proficient with Excel, Word and PowerPoint.

Responsibilities

• Operate CNC tool regrinding machines and pre-setting equipment safely in the Tool Crib area.
• Manage shift activities and follow safety rules while working with energy sources.
• Repair and maintain manufacturing equipment and document maintenance activities.
• Collaborate with Production, Quality, Maintenance and Purchase teams to improve processes.

Skills

CNC Tooling

Tool Grinding

Zoller Presetter

Oracle Transactions

MS Office

Education

High School Diploma

Tools

Zoller Tool Pre-setter

Oracle Transactions

Microsoft Excel

PowerPoint

Job description

Job Summary:

Operate tool regrinding machines and tool pre-setting equipment safely in the Tool Crib area as per quality and production requirements. Manage shift activities and follow all safety rules while working with electrical and other energy sources. Learn safe working methods for industrial equipment and guide or coach others whenever required.

Key Responsibilities:

Health, Safety & Environmental (HSE) Stop work and immediately report any major injury hazards. Report any work-related injury, illness, incident or hazard. Comply with HSE standards, policies, procedures and regulations. Use appropriate personal protective equipment. Promote interdependence by looking out for one another. Correct hazards within your control and capabilities. Recognize how your work may impact the environment and work to minimize the negative impact. Engage in HSE Training. Quality Applies high standards of workmanship and craftsmanship. Support equipment uptime and downtime failure analysis. Performs work in accordance with diagrams, sketches, operation manuals and specifications using various tools, measuring and testing instruments. Follows all process documentation and quality procedures. Raises issues to minimize cost and quality exposures. Performs quality inspections. Delivery Ability to run all tool room equipment including Computer Numerical Controlled (CNC) machines, lathes, grinders, milling machines, drill presses and shapers. Ability to use measuring devices, layout work and set up of tool room machines to build or fabricate details and assemble as needed. Repairs and maintains manufacturing equipment. Performs and documents preventive, emergency, corrective and predictive maintenance activities. Maintains clean and orderly work area, including routine housekeeping and machine cleaning tasks. Identify and reduce manufacturing constraints Schedule maintenance activities around production requirements Solve problems and improve processes Participate in continuous improvement activities Teamwork Communicates effectively with the assigned team and with all support teams. Completes training and personal development in line with business requirements. Participates actively with local Total Productive Maintenance (TPM) teams in ways to improve quality, safety, process, material flow, and employee development.

Competencies:

Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.
Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
Customer focus - Building strong customer relationships and delivering customer-centric solutions.
Decision quality - Making good and timely decisions that keep the organization moving forward.
Drives results - Consistently achieving results, even under tough circumstances.
Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.
Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.
Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.
Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.
Tool and Fixture Design - Selects work-piece-holding devices capable of effectively holding parts and products during a manufacturing process to secure their position to meet functional requirements.
Values differences - Recognizing the value that different perspectives and cultures bring to an organization.

Education, Licenses, Certifications:

High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.
This position may require licensing for compliance with export controls or sanctions regulations.

Experience:

• Experience in operating CNC Tool & Cutter Grinding Machines and conventional tool grinding machines.
• Knowledge of tool regrinding, basic troubleshooting, and improving tool life.
• Experience in using Zoller Tool Pre-setter and setting milling cutters.
• Experience with Oracle transactions for tool issue, return, stock control, and material tracking.
• Ability to identify and solve problems related to cutting tools and machining operations.
• Knowledge of cutting tools, tool holders, inserts, gauges, and tool crib activities.
• Basic understanding of CNC machining processes such as turning, milling, drilling, and grinding.
• Knowledge of inventory control, stock accuracy, and material management.
• Good working knowledge of Microsoft Excel, Word, and PowerPoint.
• Good communication and coordination skills with Production, Quality, Maintenance, and Purchase teams.
• Understanding of 5S, safety rules, and workplace housekeeping standards.
• Self-motivated, disciplined, and willing to learn new tools and processes.
• Work in rotational shifts.

Cummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.