Lead Manufacturing Quality (Electronics Manufacturing)

Atomberg Technologies; Chakan; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Atomberg Technologies in Maharashtra is seeking a Manufacturing Quality Assurance professional to monitor and control quality across critical BLDC motor processes, including stator winding, rotor balancing, shaft assembly, and EOL testing.

You will lead quality control activities, develop inspection standards, drive CAPA and continuous improvement, and collaborate with Production, R&D, and suppliers to ensure compliance with safety and reliability standards.

Qualifications

• Bachelor's degree in mechanical, electrical, mechatronics, or industrial engineering.
• 10-16 years of experience in manufacturing quality.
• Experience in high-volume production environments preferred.

Responsibilities

• Monitor and control quality across critical BLDC motor processes.
• Assess stator winding, coil resistance, and insulation quality.
• Inspect magnet assembly, rotor balancing and alignment.
• Check shaft press-fit, bearing assembly and torque.
• Perform end-of-line testing including No-load current and torque.
• Develop inspection standards for magnets, copper wire, bearings, PCBs, sensors.
• Ensure compliance with motor performance, electrical safety and reliability standards.
• Establish quality checkpoints and control plans at each manufacturing stage.
• Monitor SPC for resistance, back-EMF, THD, run-out, vibration.
• Lead failure analysis for defective motors using 5-Why, 8D, Ishikawa, FTA.
• Validate EOL testers and measurement systems via MSA, GRR, calibration.
• Conduct root-cause analysis on winding failures, noise, magnet shifting, torque drop, leakage.
• Support engineering to improve manufacturability (DfM, DfA).
• Lead CAPA implementation and ensure long-term closure.
• Drive yield improvement and defect reduction; reduce scrap.
• Implement poka-yoke across assembly lines.
• Support automation for winding, assembly and testing.
• Introduce Lean, Six Sigma, TPM practices.
• Maintain SOPs, work instructions, PFMEA, control plans, PPAP documents.
• Record FPY, defect trends, customer complaints, COPQ, reliability data.
• Prepare quality dashboards and report to management weekly/monthly.
• Work with Production, Maintenance, R&D, Supplier Quality to resolve issues.
• Support NPI builds, pilot runs, and validation for new BLDC motors.
• Coordinate with vendors for quality improvement of magnets, bearings, windings, PCBs, components.
• Lead quality inspectors and technicians across lines.
• Train shop-floor teams on defect identification, visual standards, and quality controls.

Skills

BLDC motor knowledge

Winding practices

Electrical performance

Quality tools

Leadership

Analytical skills

Education

Bachelor's degree in mechanical, Electrical, Mechatronics, or Industrial Engineering

Tools

MSA

GRR

Calibration

EOL testers

NVH testers

Load/No Load tests

Job description

Role & responsibilities

Manufacturing Quality Assurance

• Monitor and control quality across critical BLDC motor processes:
• Stator winding, coil resistance, and insulation quality
• Magnet assembly, rotor balancing & alignment.
• Shaft press-fit, bearing assembly & torque checks.
• End-of-line (EOL) testing (No-load current, back-EMF, KV rating, torque, vibration, noise level)
• Develop and implement inspection standards for incoming materials such as magnets, copper wire, bearings, laminations, housings, PCBs, sensors, and fasteners.
• Ensure compliance with industry standards for motor performance, electrical safety, and reliability.

Quality Control & Testing

• Establish quality checkpoints, sampling plans, and control plans at each manufacturing stage.
• Monitor SPC for critical parameters (resistance, back-EMF, total harmonic distortion, run-out, vibration).
• Lead failure analysis for defective motors using tools like:
• 5-Why
• 8D
• Ishikawa
• Fault Tree Analysis (FTA)
• Validate EOL testers and measurement systems through MSA, GRR, and calibration.

Process Quality & Problem Solving

• Conduct root-cause analysis on process deviations such as winding failures, noise/vibration issues, magnet shifting, torque drop, or electrical leakage.
• Support Engineering to improve motor designs for manufacturability (DfM, DfA).
• Lead CAPA implementation and ensure long-term closure.

Continuous Improvement

• Drive yield improvement, defect reduction, and scrap minimization projects.
• Implement poka-yoke solutions across assembly lines.
• Support automation initiatives for winding, assembly, and testing.
• Introduce best practices from Lean, Six Sigma, and TPM.

Documentation & Compliance

• Maintain quality documentation: SOPs, work instructions, PFMEA, control plans, PPAP documents.
• Record and track FPY, defect trends, customer complaints, COPQ, and reliability data.
• Prepare quality dashboards and present weekly/monthly reports to management.

Cross-Functional Collaboration

• Work closely with Production, Maintenance, R&D, and Supplier Quality to resolve issues.
• Support NPI builds, pilot runs, and validation for new BLDC motor models.
• Coordinate with vendors for quality improvement of magnets, bearings, windings, PCBs, and mechanical components.

Team Leadership

• Lead quality inspectors and technicians across multiple manufacturing lines.
• Train shop-floor teams on defect identification, visual standards, and quality controls.

Preferred candidate profile

• Strong understanding of BLDC motor construction, winding practices, and electrical performance parameters.
• Assertive in dealing with Internal and External Customers
• Proficiency in quality tools: FMEA, MSA, SPC, PPAP, 8D, CAPA.
• Experience with measurement systems (EOL testers, LR-IR, Load/No Load tests, NVH testers).
• Strong analytical, leadership, and communication skills.
• Bachelor's degree in mechanical, Electrical, Mechatronics, or Industrial Engineering.
• 1016 years of experience in manufacturing quality, with at least 2 years in BLDC motors, electric motors, automotive components, or electromechanical assemblies.
• Experience with high-volume production environments is preferred.