Senior Tech Lead Mechatronics

City of Shakopee, MN; Pune District; On-site; INR 1,500,000 - 2,500,000; Full time

Job summary

A leading engineering firm is seeking a Senior Mechatronic Engineer to lead the design of complex mechatronic systems. This role requires deep expertise in BLDC and stepper motors, a minimum of 15 years in mechatronics, and hands-on experience in gear design and control systems. The ideal candidate will collaborate across teams and ensure compliance with industry standards. Strong problem-solving and communication skills are essential. The position is based in Pune, India, and offers a dynamic working environment.

Qualifications

• Minimum 15 years in mechatronic design focused on motorized systems.
• Hands-on experience with gear design and analysis.
• Working knowledge of ISO, IEC & UL/CE standards.

Responsibilities

• Lead design of complex mechatronic systems involving motors.
• Architect integrated motion systems for industrial machines.
• Develop motion-control algorithms and embedded software.

Skills

BLDC motor knowledge

Mechatronic design

Gear design

Control systems theory

Problem-solving

Collaboration skills

Education

Bachelor’s/Master’s in Mechatronics/Mechanical/Electrical

Tools

MATLAB

Simulink

Power analyzers

Oscilloscopes

Dynamometer test benches

Job description

Responsibilities

• Lead design of complex mechatronic systems involving BLDC, stepper, and servo motors.
• Architect integrated motion systems combining sensors, actuators, drives, and controllers for industrial machines.
• Specify and optimize DC motor drives and actuator systems for efficiency, thermal performance, and precision.
• Competence in the use and management of sensors and actuators, PLCs, and embedded systems.
• Develop and tune motion-control algorithms, PID/FOC loops, and embedded software (C/C++/Python).
• Use MATLAB/Simulink and CAE tools to model dynamics, NVH, thermal behavior, and system performance.
• Lead rapid prototyping, testing, root-cause analysis, and supplier coordination for custom components.
• Design spur, helical, planetary, and harmonic gear systems for motor-driven mechanisms.
• Perform gear macro/micro geometry design, backlash/tolerance analysis, and strength/life calculations using AGMA/ISO standards.
• Knowledge of ball screw, lead screw and different mechanisms for rotary to linear conversion.
• Work together with hydraulic expert to integrate electronics to actuator systems.
• Select and size motors, gearboxes, encoders/resolvers, brakes, and drives using load, inertia, and duty-cycle analysis.
• Define mechanical requirements, architecture, and detailed designs for precision motion assemblies.
• Understanding of the principles governing automatic control systems, such as control system theory and system modeling.
• Testing, Validation & Reliability: Conduct bench testing, torque-speed characterization, NVH validation, and system debugging.
• Perform DFMEA, verification planning, design validation, and implement corrective actions.
• Manufacturing & DFM/DFA: Apply DFM/DFA principles and select appropriate materials and processes for gears, shafts, housings, and transmission components.
• Cross-Functional Collaboration & Compliance: Work closely with electronics, firmware, mechanical, and manufacturing teams across development stages.
• Ensure compliance with industry safety and regulatory standards (UL, CSA, FM, ISO, IEC, NEC, FDA).
• Communicate design decisions, risks, and results to global stakeholders.

Qualifications

• Bachelor’s/Master’s in Mechatronics/Mechanical/Electrical or related.
• Min 15 years in mechatronic design focused on motorized and gear-based systems.
• Strong knowledge of BLDC/Stepper motors, drivers, power stages, feedback devices (incremental/absolute encoders, resolvers), and motion control fundamentals.
• Hands-on experience with AGMA/ISO gear design and analysis, tolerance analysis, bearing selection and preload, shaft/housing stiffness, and NVH basics.
• Experience with power analyzers, oscilloscopes, torque/force sensors, accelerometers, spectrum analyzers, and dynamometer test benches.
• Working knowledge of relevant ISO, IEC & UL/CE standards.
• Excellent problem-solving, critical thinking and debugging skills.
• Strong communication and collaboration skills.