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Advik is seeking a Senior Engineer in the Machine Shop for Bangalore location. You will oversee production planning, tooling, manpower, and quality to meet monthly targets for aluminum and steel parts. The role requires hands-on leadership, SOP compliance, and collaboration with cross-functional teams.
Candidate should have BE/Diploma in Mechanical Engineering with 5–8 years in machine shop environments, including SAP MM proficiency and experience with CNC/VMC/HMC operations.
Job Opening for Senior Engineer - Machine Shop P40 Bangalore, Bangalore, Karnataka, India 4 - 6 Years Full Time
Ensure that products or components being produced in Line meet specified quality standards and to collaborate with cross-functional teams to implement corrective and preventive actions, to achieve productivity and quality performance as per set targets.
Achieve production plan vs. actual as per the monthly production plan in machine shop for aluminum and steel parts.
Planning adjustments to meet daily requirements.
Ensure allocation of operators as per skill matrix and work for multi skilling of operators.
Achieve the OEE as per set targets for the year.
Ensure daily JH or CLITA of Machines.
Ensure updates of tooling history card as per the process control plan.
Train the new operators in OJT.
Trouble shooting at line in order to achieve production and quality targets.
Handle the shift independently during shift.
Ensure production report booking in SAP at end of shift.
Lead the setup change over planning along-with HOD.
Prepare the monthly tooling procurement plan based on set standard
Always ensure minimum stock of tooling to avoid line loss for tooling shortages.
Co-ordinate with ME/PE team and tooling suppliers if there are gaps in life shortfall.
Ensure tooling consumption within budgeted targets and take timely action in case of any gaps. (CAPA if not achieved)
Prepare the monthly manpower plan based on set standard meet sales plan of the month.
Co-ordinate with HR Team in case of any gaps.
Allocate shift planning for operators and machines deployment plan.
Ensure manpower wage cost within budgeted targets and take timely action in case of any gaps
Ensure inspection being carried out by operators as per process control plan & educate the operators for critical feedback related inspection.
Ensure rejection/rework parts proper storage in respective Std. Bins and location avoid mix up.
Achieve quality performance as per set target of the year. (Ppk and Customer ctqs)
Support line inspectors for abnormality correction on real time basis.
Participate and ensure all documentation and records mgmt. as per plant quality management system.
Participate in process audit/product audit as per annual plan.
Actively participate for establishment of safety management system OHSAS 18001 & Environment Management System ISO 14001, along with Plant HR and Maint. Function.
Participate in TPM Activities as per plant TPM Structure requirements, for plant manufacturing excellence journey.
Identifying and implementing measures increase productivity, such as cycle time reduction, automation, Process elimination and workflow improvements.
Identifying improvement opportunities in manufacturing processes related areas for cost reduction, tooling cost reduction, consumable cost reduction, safety improvement, ergonomics and implement Kaizen.
Manpower reduction by low-cost automation.
Ensure daily verification of all safety checks, safety Poka Yoke in working condition.
Continual identification and promotion of process improvements for Safety compliances.
Ensure use-age of PPE as per norms or SOP.
CFT Team Members -Store, M/c. Shop, Assy. Shop, Process Quality, Inward Quality, Maintenance, ME.
BE in Mechanical Engineering or Automobile Eng. or
Diploma in Mechanical Engineering or Automobile Eng.
Internal Auditor IATF 16949
CNC, VMC, HMC & SPM, CNC Programing Knowledge & Set up of new parts & Its inspection & Corrections. Basic Knowledge of GD & T Parameters.
1. Machining Knowledge (of Cast, Al Parts)
1. Result Orientation (Core Competency)
2. Problem Solving / Prevention
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