Head Reliability Rotary Specialist – GT/STG

Reliance Industries Limited; Jamnagar; On-site; INR 2,500,000 - 3,600,000; Full time

Job summary

Reliance Industries Limited in Jamnagar invites an experienced Head Reliability to lead the GT/Rotary maintenance at the JMD CPP complex. You will drive asset reliability strategies, oversee major and minor overhauls, and implement condition monitoring tools to maximize plant availability.

You will develop maintenance programs, manage budgets, mentor engineers, and ensure compliance with IMS standards across the rotary assets, targeting world-class reliability and safety execution.

Qualifications

• Bachelor's/Master in Mechanical Engineering as stated in the Education Qualifications.
• 14–18 years of Rotating Equipment experience in Power Plants.
• Experience with Frame 6 and Frame 9 GTs operation and maintenance.
• Strong knowledge of reliability principles (RCM, FMEA) and condition monitoring.

Responsibilities

• Maximize availability and reliability of GTs and STGs in CPP complex.
• Overhaul scheduling and frame-specific CI, HGPI, and MI jobs.
• Maintain adequate spares for scheduled and emergency needs.
• Lead rotary team and coordinate with other departments on rotary issues.
• Ensure IMS compliance and budget adherence; monitor KPIs and drive improvements.
• Contribute to equipment improvement programs and training.

Skills

Frame 9 GTs

Frame 6 GTs

Rotating equipment maintenance

GT erection

Lube oil flushing

RCM/FMEA

Reliability principles

Education

Bachelor's degree in Mechanical Engineering

Master's degree in Mechanical Engineering

Tools

API standards

ASME standards

ISO standards

Job description

Job Description

Job Role: Head Reliability

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Head Reliability PSD GT/Rotary

Value Stream: Asset Operations

Job Family: Manufacturing

SECTION II: PURPOSE OF THE ROLE

• Ensuring high availability and reliability and of all rotary assets at JMD CPP complex to achieve business objectives by:
• Continual Improvement of the Asset Management Strategies and optimizing the Maintenance Programs (PM, PdM, RCM and Minor/Major Overhauls) including effective application of various machinery condition monitoring tools and techniques.
• Optimally utilize the Reliability Improvement Programs (Proactive-FMEA, Reactive-RCFA).
• Ensuring required level of inbuilt reliability in the procurement of new assets as well as at the time of refurbished / repaired assets.
• Monitoring the KPIs for Critical Rotary Assets as well as the Maintenance Programs.

SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities

• Maximize availability and reliability of GTs and STGs of CPPs in JMD complex.
• Responsible for timely overhaul of GTs and STGs as per schedule. Prepare check sheets for Frame 9 and Frame 6 GTs CI, HGPI and MI jobs.
• Responsible for keeping adequate spares for scheduled overhaul & for emergency requirement.
• Responsible to identify areas for improvement, modification & optimizing resources of rotary equipment for all CPP plants in JMD complex.
• Responsible for performance of Rotary team reporting to him.
• Review of plant changes and modifications related to Rotary equipment.
• Reviewing and recommending of training required for rotary engineers.
• Coordination with other departments of on rotary related engineering issues.
• Administer & lead his group in the proper direction.
• Implement & maintain IMS in his area of control.
• Vendor Coordination.
• Development of standards and codes, SMPs and best practices for RIL.
• Preservation system implementation in CPP complex.
• RCM Studies for critical equipment in CPP complex.
• Responsible for budgeting and cost optimization.
• Monitor obsolescence and implement renewal plan.
• Benchmarking and audits.
• Responsible development of team members.
• Review Critical Root Cause analysis & Troubleshooting of critical problems related to Frame 9 & 6 GTs and STGs
• Provide expert guidance for trouble shooting, maintenance and overhauling of rotating equipment.
• Review and advice change management (alarms & trips) with proper risk analysis keeping business objectives in mind.
• Ensure consistent implementation and execution of maintenance programmes across plant.
• Contribute and provide inputs to equipment improvement programs for rotary equipment, specifications and best practices.
• Provide technical support for spares review & optimization. Monitor insurance spares availability and usability.
• Review and approve critical machine/components repair and inspection plans.
• Ensure collection and implementation of lessons learned from other sites.
• Prepare and implement budget proposals for rotary mechanical department
• Governance of rotary department including system and procedure compliance audits.
• Ensure achievement of department objectives.
• Prepare and implement development plans for rotating equipment engineers.
• Provide/facilitate training in areas of expertise for talent development.
• Manage training and development needs of specialists
• Evaluation of Repairs & refurbishment facilities
• Responsible for Performance monitoring & benchmarking
• Maintain Statutory and regulatory compliance

HSEF And Other Regulatory Compliances

• Follow applicable HSE procedures/ practices
• Monitor and audit compliance with applicable HSE procedures/ practices
• Track new regulations (local and international) and provide structured mechanism for compliance

Data Management

• Critical Rotary equipment assets history and improvement plan for the Plant
• Learning & development plan & record of team members

Extra Mural Activities

• Nominate participation in external events
• Recommend presentations / publications

Technical Knowledge & Skills

• Expert Knowledge on working and maintenance of Frame 9 and Frame 6 GTs and its systems
• Expert Knowledge on rotating equipment maintenance techniques and types
• Expert Knowledge on GTs STGs erection and commissioning
• Knowledge of auxiliary equipment like DG set, Gear Box system ,flow divider, SRV.
• Repair and refurbishment/retiral of GT parts.
• Machine performance pertaining to water wash system
• Advantage of AGB parts from power generation stand point.
• Expert Knowledge on Lube oil flushing of GTs and STGs
• Knowledge of industry standards and codes (API, ASME, ISO etc.)
• Knowledge of Reliability principles (RCM/FMEA, Statistical tools)
• Maximize availability and reliability of rotary equipment
• Timely adherence to audit schedules

SECTION IV: SUCCESS METRICS

• Time to resolution
• OEE (Overall equipment effectiveness)
• Reduction in unplanned shutdown
• Shutdown turn around time/ Mean time between failures
• Reduction in # of safety incidents

SECTION V: OPERATING NETWORK

Internal

• Human Resource, Administration, Workshop, Planning, Security, etc.

External

• Vendor, Equipment Manufacturers, etc.

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

A Bachelor's degree in Engineering/ Technology (Mechanical Stream) or a Master's degree in Engineering/ Technology (Mechanical stream) (Preferred)

Experience

Up to 14-18 years of experience in Rotating Equipment of Power Plant, experience in Frame 6 and Frame 9 GTs operation and maintenance.