General Manager /VP - Elect. & Automation -Maint. Steel Plant

D-tech Management Resource; India; On-site; INR 900,000 - 1,300,000; Full time

Job summary

D-tech Management Resource is seeking an experienced Electrical Maintenance Lead for a large steel melting plant in India. The role covers maintenance of AC/DC drives, HT/LT motors, switchgears, transformers, and heavy lifting cranes, with hands-on troubleshooting and preventive maintenance across SMS, VOD, EAF, and CCM processes.

You will drive energy management initiatives, audit electrical installations for ISO 50001, mentor junior engineers, and coordinate with utility authorities for smooth

Qualifications

• Experience in electrical maintenance in steel melting shop (LRF/EAF/VOD).
• Exposure to HT/LT, motors, drives, circuit breakers and preventive maintenance.
• Knowledge of 5S, TPM and quality systems like ISO 9001/14001.

Responsibilities

• Maintain SMS including Erection, commissioning, testing of LT/HT switchgear and substations.
• Oversee maintenance of cranes (RTG/RMQC/EOT) and material handling systems.
• Lead energy management initiatives and internal audits for ISO standards.
• Coordinate with boards/government for billing and inspections.
• Develop in-house repair facilities to reduce downtime.

Skills

AC & DC drives maintenance

HT/LT motors

Electrical switchgear

Transformers maintenance

Troubleshooting & fault analysis

ISO 9001/14001 & TPM

Energy management ISO 50001

Tools

SCADA

PLC programming

Automation hardware

Job description

Job Profile :-

• Steel Melting
• EAF 50T Electric arc Furnace.
• LHF
• Caster (CCM) with Auto Mould Level Control.
• VD (Vacuum Degassing).
• Having knowledge in maintenance and troubleshooting of AC & DC drives. , HT & LT motors and its control centers, electrical switchgears, weigh feeders, vibrofeeders, rotary kiln slip rings, DG sets, and transformers.
• Maintenance of Distribution Transformer, H.T. motors, L.T. motors, switchboard, panels and its accessories in Steel Melting Shop Division.
• Handling the shift independently and attending the troubl shooting related to the SMS. Having hand knowledge of power and control circuit drawing of L.T. and H.T. equipments. Both preventive and break-down maintenance of all line equipments of steel melting shop.
• Keen Understanding of the ISO-9001:2000&14001 quality system & TPM, Five Sigma. Should have exposure of working large integrated Steel Plant.
• Should have Relevant Experience In Electrical Maintainence In Steel Melting Shop (LRF, EAF, VOD). Exposed to HT/LT, Motors, AC & DC Drives,Circuit, Breakers, Prevention & Breakdown
• maintainence, 5S, TPM, Etc.

Function Maintenance of AC/DC Drives, PLCs etc., Erection, Commissioning, maintenance & testing of LT/HT switch-gears, Sub-stations, Generators, Material handling, Maintenance of Heavy duty ports RTG & RMQC Cranes, Steel plant EOT cranes.

Energy Management activity :-

• Supports to depts. for measure/calculate the energy efficiency of various electrical system like Transformers/Motors etc. & Energy saving projects. Internal Auditor for ISO 50001 Energy Management system.

Auditing :–

• Auditing various electrical installations and participated in various investigation committees on breakdown and accidents in plant. Inspection/auditing of cranes as internal auditor.
• Co-ordinate & arrangement of Third party inspection, certification of cranes across all plant
• Managerial Responsibilities :-
• Co-ordination with electricity board/govt. offices for billing & inspector for approval. Talent Development: Mentors and develops subordinates in technical and managerial skills Effective administration: Ensures smooth functioning in the department including employee morale and discipline, PMS and goal setting of dept.
• Support senior management for optimize material procurement and reducing cost of repairing by developing in-house repair facilities.
• Transformer Overhauling : –
• Formulated interplant standard and SOP guideline for transformer overhauling and ensuring quality check of transformers overhauled by vendor. - Co-ordination for Transformer overhauls/internal inspection of 165MVA conarc furnace transformer, 190/160MVA MRSS, 30 /20 MVA various distribution transformers through vendors..
• Ensuring removing of maximum moisture in transformer insulation & its oil during dry out process of overhauling for enhancing transformer life and confirming through tan delta & other diagnostic testing
• HT motors Health Diagnostic Testing & Condition Monitoring : -
• HT Motors & Generators Health Diagnostic & Condition monitoring facility developed & established for Essar complex by setup various specialized testing facility like tan delta & C, step voltage DD etc..
• More than 450 HT motors centralize testing data maintaining, analyzing and interpreting, and suggesting recommended action for overhauling, rewinding and monitoring.
• Trouble shooting and analysis of critical motors related problems in various plants like 11KV,4.6MW motors of sinter,5.6MW synchronous motor, 325KW of skip charging motor etc.
• Centralized Motor repair Workshop: - Established & handling Motor overhauling workshop for AC/DC & HT Motors overhauling of Essar/Tata steel. – Highest capacity 2.9MW HT motor & 600KW LT slip- ring motor overhauled, motor leads brazing, motor Insulation quality improvement testing. – Formulate interplant standard for ensuring quality work of rewinding by external agency.

• Transformer & Motor Club leader : –

• Provided solutions and Co-ordination for reliability of transformers & Motors through best maintenance practices to various s Dept. and sharing MIS on transformers/Motors through monthly club meeting.

Co-ordinate with store and depts. for standardization & inventory control of motors & cost reduction activities, Innovative ideas for modification.

Reliability of HT/LT equipments : –

Electrical Condition Monitoring activity and power lab - Develop & established facility for testing and health monitoring of