Electrician - Level III

Cummins India Limited

Satara

On-site

INR 400,000 - 700,000

Full time

2 days ago

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Job summary

Cummins India Limited is seeking an experienced Electrical and Electronics Maintenance professional to troubleshoot, install, test and maintain electrical systems on the shop floor. You will follow safety protocols, mentor peers, and ensure equipment uptime while adhering to TPM and 5S standards.

The role requires hands-on PLC/automation familiarity, energy monitoring, and problem solving to minimize downtime and improve process reliability.

Qualifications

High school diploma or equivalent as a baseline qualification.
Diploma in Electrical / Electronics / Mechatronics preferred.
Experience with PLC/automation systems essential.

Responsibilities

Maintenance and troubleshooting of transformers, HT/LT breakers, UPS, and power equipment lines.
Monitor energy, water, diesel and coolant data daily for optimization.
Support PLC/HMI/VFD logic backups and software maintenance.
Develop and implement control-system improvements for KPIs (availability, MTTR, MTBF).
Lead safety initiatives and ensure compliance with EHS standards.
Collaborate with suppliers and internal teams for CAPEX projects.

Skills

Electrical system troubleshooting

Industrial equipment maintenance

Safety compliance

Quality standards

Team coaching

Education

High school diploma or equivalent

Diploma in Electrical / Electronics / Mechatronics

Tools

Siemens PLC S7-300

Siemens PLC S7-400

Siemens PLC S7-1200

TIA Portal

Simatic Manager

Job description

Job Summary

Troubleshoots, assembles, installs, tests and maintains electrical systems using all necessary tools to keep equipment available and capable. Learns and understands the protocols of working safely with electricity and other energy sources with industrial equipment. May work independently and instruct or coach others.

Key Responsibilities

Health, Safety & Environmental (HSE)

Stop work and immediately report any major injury hazards.

Report any work-related injury, illness, incident or hazard.

Comply with HSE standards, policies, procedures and regulations.

Use appropriate personal protective equipment.

Promote interdependence by looking out for one another.

Correct hazards within your control and capabilities.

Recognize how your work may impact the environment and work to minimize the negative impact.

Engage in HSE Training.

Quality

Applies high standards of workmanship and craftsmanship.

Support equipment uptime and downtime failure analysis.

Performs work in accordance with diagrams, sketches, operation manuals and specifications using various tools, measuring and testing instruments.

Provide feedback into the Preventive Maintenance system.

Follows all process documentation and quality procedures.

Raises issues to minimize cost and quality exposures.

Performs quality inspections.

Delivery

Fully proficient performing troubleshooting, electrical repairs and maintenance of equipment .

Conforms to applicable codes and standards to maintain, install, and operate electrical systems.

Instructs and coaches others and acts as an informal resource for team members with less capability.

Maintains clean and orderly work area, including routine housekeeping and machine cleaning tasks.

Performs Other Duties As Required To Meet Business Goals.

Work with peers and support staff to:

Identify and reduce manufacturing constraints

Schedule maintenance activities around production requirements

Solve problems and improve processes

Participate in continuous improvement activities

Teamwork

Communicates effectively with the assigned team and with all support teams.

Completes training and personal development in line with business requirements.

Participates actively with local Total Productive Maintenance (TPM) teams in ways to improve quality, safety, process, material flow, and employee development.

Competencies

Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Customer focus - Building strong customer relationships and delivering customer-centric solutions.

Decision quality - Making good and timely decisions that keep the organization moving forward.

Drives results - Consistently achieving results, even under tough circumstances.

Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.

Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.

Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.

Electrical System Troubleshooting - Analyzes an electrical control system to resolve and repair electrical issues to return the system to proper operating conditions.

Factory Automation and Control Systems - Implements changes to further automate manufacturing processes using available technology, programming techniques, and identifying needed material and resources for project completion to provide the optimum automation for the manufacturing environment.

Machine Programming - Creates factory floor machine programs by designing and implementing solutions to improve usage of machine and overall operation.

Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.

Values differences - Recognizing the value that different perspectives and cultures bring to an organization.

Education, Licenses, Certifications

High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.

This position may require licensing for compliance with export controls or sanctions regulations.

Experience

Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.

Job Title /Designation:- JSM- Electrical and Electronics Maintenance.

Experience:- 7-9years.

Qualification :- Diploma in Electrical / Electronics/ Mechatronics..

Job Summary.

Effective involvement in daily maintenance activity for Facility and ATPU breakdown.

Manage spare parts for improving downtime of machine.

Support to achieve Zero Quality defects.

Achieve Zero Safety Incidences in shop.

Maintain 5S & TPM Score.

Ensure preventive & predictive maintenance.

Ensure that there is adherence to all Discipline norms by Associates, ITI.

Spare part management to make equipment uptime at 100% .

Monitor & control plant day to day issues.

Ensure to update shop breakdown for history & analysis.

Improving the quality by continuous improvement.

Resolve improvement action items generated through kaizen safety round, TPM, CI etc.

Maintain & Improve Housekeeping standards.

Knowledge of the Conveyor, Cranes, Hoist, Electrical system ,Transformers, Breakers HT& LT / assembly & Test cell equipment.

Maintain the discipline of the work force.

Ensure machine safety & interfacing with another machine etc.

RCA to resolve issue with seven step methodology

LOTO Risk assessments and work permits & Safety practices implementation.

Responsibilities.

Responsible for Maintenance and Troubleshooting of Transformers, HT Breakers and LT breakers, UPS Systems, Line Breakers and Power Equipment's of Assembly Lines.

Responsible for Energy, Water, Diesel, Oil and Coolant Data Monitoring on Daily basis and publishing the data.

Responsible for PLC, HMI, VFD logic Backup, Machine based Application software backup readiness.

Assists with the development and design of control systems; assists with the development and implementation of bench tests; alters software and equipment to ensure that sensors and actuators are functioning according to specifications; supports and debugs basic problems and change requests.

Investigates problems and requirements of projects, and develops plans for solutions in line with economic, personnel, and environmental considerations for review.

Responsible for the installation and technical support of Programmable Logic Controller (PLC, VFD, HMI) etc. based hardware and software

Capex Project Handling - DAP, M/C Inspection, Installation Support, Closer of open points

Optimize equipment according to standard procedure, enhancing performance and product quality, ensuring the achievement of all KPIs (Availability, MTTR, MTBF, % BD, OEE).

Responsible for Assembly Test and paint and EQA line controls activity.

Maintenance Team management and Break down why why analysis and critical spare tracking.

Responsible for ETP/STP equipment maintenance and trouble shooting.

Responsible for Maintenance and trouble shooting and data monitoring of Solar Car port and Roof top solar Plants.

Responsible for Maintenance and troubleshooting of Fire Fighting system and fire Alarm system.

Responsible for Calibration of Energy meters and Flow meters of the plant.

Responsible for Maintenance and troubleshooting of Goods lifts.

Responsible for Electrical Arc Flash study of the equipments and Maintaining electrical compliances.

Responsible for Electrical File Preparation and Audit with electrical inspector.

Skills / Competencies.

Should Have Sound knowledge of Control Architecture,

Should Have Good Knowledge on Crane, Hoist & Assembly Conveyor /Leak test machines Maintenance.

Should Have knowledge on Electrical Facility Maintenance.

Should have knowledge on Diesel, Oil & Coolant transfer system Maintenance.

Good hands-on experience in PLC-Siemens PLC S7 300, S7 400, S7 1200 with Programming software Simatic manager and TIA portal V12 to V15

Good Knowledge of Siemens servo Drive programming.

Hands on experience in different PLC like siemens, Allen Bradley, Schneider, PLC software like Simatic Manager, Tia portal, unity Pro, Vijeo designer.

Knowledge of different networking & communication system like Profibus, Prof inet, Control net, Device net etc, Data transfer between PLC, HMI, SCADA, DC Tools, PRS , Excel.