Foam Cutting Machine Operator - Male

Nilkamal; Krishnagiri District; On-site; INR 201,000 - 335,000; Full time

Job summary

Nilkamal in Tamil Nadu is seeking a skilled foam cutting machine operator to manage assigned foam cutting equipment including CNC Foam Cutting, Long Peeler, Block Cutting, Vertical Cutting and Circular Cutting. You will set up machines, adjust cutting parameters and ensure accurate dimensions per drawings and production requirements.

Candidates should hold ITI or Diploma in Mechanical or related trades with about 25 years of relevant experience.

Qualifications

• ITI or Diploma in mechanical trades is preferred.
• Knowledge of foam cutting machines and processes is required.
• Experience in setting up and operating multiple foam cutting machines.

Responsibilities

• Operate the assigned foam cutting machine per production requirements and work instructions.
• Perform in-process quality checks for dimensional accuracy and cutting quality.
• Maintain records of output, rejection and material wastage.

Skills

Machine operation

Quality awareness

Safety awareness

Reading job cards/drawings

Shift work

Education

ITI / Diploma in Mechanical

Fitter/Machinist background

Tools

CNC Foam Cutting

Long Peeler

Block Cutting

Vertical Cutting

Circular Cutting

Job description

Role & Responsibilities:

• Operate the assigned foam cutting machine as per production requirements and work instructions.
• Machines may include CNC Foam Cutting, Long Peeler, Block Cutting, Vertical Cutting or Circular Cutting machines, depending on the assigned process.
• Set up the machine and adjust cutting parameters, dimensions and settings as required for the job.
• Accurately cut PU foam as per specified dimensions, drawings and production requirements.
• Carry out machine/job changeovers, blade/tool changes and basic machine adjustments as required.
• Perform in-process quality checks to ensure dimensional accuracy and cutting quality.
• Ensure proper handling of foam and minimise material wastage and rejection.
• Identify basic machine abnormalities and coordinate with the Maintenance team for breakdowns or technical issues.
• Maintain production records and report output, rejection and material wastage.
• Carry out routine cleaning, housekeeping and basic machine care.
• Follow SOPs, safety procedures, 5S and shop-floor discipline.
• Achieve assigned production targets while maintaining required quality and safety standards.

Preferred candidate profile

• ITI / Diploma in Mechanical, Fitter, Machinist, Production or related trades preferred.
• 25 years of relevant experience as a machine operator in foam, mattress, furniture, upholstery, rubber or similar manufacturing industries.
• Hands-on experience in operating any one or more foam cutting machines such as CNC, Long Peeler, Block Cutting, Vertical Cutting or Circular Cutting will be preferred.
• Candidates with specific experience in the machine for which they are being considered will be given preference.
• Basic understanding of foam cutting, dimensions, measurements and material handling.
• Ability to understand job cards, work instructions and basic drawings.
• Knowledge of machine settings, blade changes and basic troubleshooting.
• Quality-conscious with good focus on accuracy, productivity and material utilisation.
• Willingness to work in rotational shifts.
• Good safety awareness, discipline and a hands-on approach to manufacturing operations.