Service Engineer – Technical Job Description
Experience: 2–4 Years
Department:
Service / Technical Support
Travel:
Willingness to travel extensively to customer sites
Job Profile
We are looking for a technically skilled Service Engineer with 2–4 years of experience in industrial automation, pharmaceutical machinery, packaging machines, inspection systems, serialization/Track & Trace, or similar equipment.The candidate should have strong hands‑on troubleshooting knowledge across Electrical, Electronics, Mechanical, Automation, Pneumatics, PLC, Industrial Networking, Computer Hardware, Operating Systems, and Database/Software.The role requires working at customer sites for installation, commissioning, preventive maintenance, breakdown troubleshooting, system upgrades, and technical support.
Technical Skills
Must Have Skills
1. Electrical & Electrical TroubleshootingGood knowledge of industrial electrical systems and control panels.
- Ability to read electrical wiring diagrams and control schematics.
- Hands‑on troubleshooting of 24V DC, AC/DC power supplies, MCB, MCCB, relays, contactors, fuses, SMPS, terminals, and control circuits.
- Ability to use a multimeter for voltage, current, continuity, resistance, and signal checking.
- Troubleshooting of power supply, wiring, cable, grounding, and electrical control issues.
- Basic understanding of electrical safety and industrial machine electrical systems.
2. Electronics & HardwareTroubleshooting of electronic control boards, interface cards, I/O modules, communication cards, and power supply modules.
- Understanding of digital and analog signals.
- Troubleshooting of PC hardware, RAM, SSD/HDD, motherboard, power supply, network cards, and peripherals.
- Ability to identify faulty electronic/electrical modules and replace or test components.
- Understanding of USB, Ethernet, serial communication, and other hardware interfaces.
3. Mechanical & PneumaticsGood hands‑on knowledge of industrial machine mechanical systems.
- Troubleshooting of conveyors, belts, rollers, bearings, shafts, gearboxes, motors, guides, brackets, and machine assemblies.
- Basic knowledge of machine alignment and mechanical adjustment.
- Troubleshooting of pneumatic systems including cylinders, solenoid valves, FRL, regulators, air pressure, tubing, and fittings.
- Ability to identify mechanical wear, vibration, abnormal noise, air leakage, and movement‑related problems.
4. PLC, Automation & SensorsBasic to intermediate knowledge of PLC, HMI, I/O, sensors, actuators, and industrial automation.
- Understanding of digital/analog inputs and outputs.
- Troubleshooting of proximity sensors, photoelectric sensors, encoders, limit switches, triggers, and safety sensors.
- Ability to monitor PLC I/O and identify sensor/actuator‑related problems.
- Basic understanding of PLC logic, machine sequence, interlocks, alarms, and communication.
- Experience with machine installation, commissioning, and troubleshooting.
5. Industrial Computer, Networking & Software TroubleshootingGood knowledge of Windows OS, computer hardware, LAN, Ethernet, IP address, subnet, gateway, DNS, and network switches.
- Troubleshooting of PC‑to‑machine and machine‑to‑machine communication.
- Installation and configuration of application software.
- Troubleshooting of Windows services, application failures, communication errors, and system configuration issues.
- Ability to analyze Windows Event Viewer and application logs.
- Basic knowledge of Linux/CentOS/Ubuntu will be an advantage.
- Good to Have Skills
6. Industrial Camera & Vision SystemsExperience with industrial cameras such as Basler, IDS, or equivalent.
- Camera triggering and image‑acquisition troubleshooting.
- Camera communication through Ethernet, USB, FireWire, or applicable interfaces.
- Basic knowledge of exposure, focus, lighting, image quality, and inspection parameters.
- Troubleshooting camera connectivity and image‑capture issues.
7. Barcode Scanner & PrinterExperience with industrial 1D/2D barcode and QR‑code scanners/readers.
- Scanner configuration and communication troubleshooting.
- Experience with industrial printers used for coding, labeling, or serialization.
- Troubleshooting printer communication and print‑quality issues.
8. Database & SQLBasic to intermediate knowledge of MySQL / SQL.
- Knowledge of SELECT, INSERT, UPDATE, DELETE, JOIN, and basic database troubleshooting.
- Understanding of database tables, records, indexes, and relationships.
- Ability to check production data and application logs for troubleshooting.
- Basic knowledge of database backup and restore.
9. Track & Trace / SerializationExperience or knowledge of Pharmaceutical Track & Trace and Serialization systems.
- Understanding of Unit, Bundle, Case/Shipper, and Pallet hierarchy.
- Knowledge of barcode generation, scanning, verification, aggregation, and reconciliation.
- Basic understanding of Level 1, Level 2, Level 3, and Level 4 architecture.
- Knowledge of serialization data flow and production systems.
10. System Integration & CommunicationKnowledge of SFTP, SAP ATTP, TraceLink, or similar enterprise integrations.
- Understanding of application-to-database and machine‑to‑server communication.
- Basic knowledge of APIs/interfaces and data exchange.
- Troubleshooting of connectivity and integration‑related issues.
11. Database Server / Linux / IISBasic knowledge of MySQL Server administration.
- Backup and restore procedures.
- Knowledge of CentOS/Ubuntu/Oracle Linux is an advantage.
- Basic understanding of IIS, .NET applications, and Windows services.
12. Preventive Maintenance & DocumentationExperience in preventive and corrective maintenance.
- Machine health checks and preventive‑maintenance activities.
- Preparation of service reports, maintenance reports, and troubleshooting records.
- Spare‑part identification and replacement.
- Ability to maintain technical documentation and equipment history.
Experience
2–4 years of hands‑on experience in one or more of the following: