Engineer - Roll Forming (P - 8201)

Mangal Industries; Chittoor; On-site; INR 450,000 - 650,000; Full time

Job summary

Mangal Industries in India is seeking a Mechanical Engineer specializing in roll forming to manage production shifts, troubleshoot equipment, and drive continuous improvement. You will oversee 5S adherence, quality standards, and coordination with maintenance, while guiding operators and coordinating cross-functional teams to minimize downtime and scrap.

Applicants should have hands-on experience in roll forming and a track record of improving processes and productivity.

Qualifications

• Experience in roll forming and production operations.
• Ability to manage shifts and coordinate handovers.
• Strong troubleshooting and maintenance capabilities.
• Commitment to 5S, quality standards, and continuous improvement.
• Willingness to train and guide operators.

Responsibilities

• Plan and organize shift schedules to ensure smooth production operations.
• Coordinate with other shift in-charges for effective shift handover and continuity.
• Monitor and manage the roll forming process to ensure adherence to operational and production standards.
• Ensure completion of daily 5S activities, machine check sheets, breakdown reports, and tool condition monitoring.
• Monitor daily production output and identify factors affecting productivity.
• Prepare and monitor daily scrap reports and take corrective actions to reduce scrap.
• Troubleshoot and resolve roll forming machine and process-related technical issues.
• Coordinate with the maintenance team for machine breakdowns and preventive maintenance.
• Raise and monitor breakdown reports for machines and tools.
• Support IMTE (Inspection, Measuring & Test Equipment) maintenance and ensure equipment availability.
• Identify recurring machine/process issues and implement corrective and preventive actions.
• Ensure production activities comply with defined quality standards and procedures.
• Identify opportunities for process improvement, Kaizen, and productivity improvement.
• Promote Quality Circle concepts and continuous improvement within the team.
• Analyze production and quality issues and implement corrective actions to prevent recurrence.
• Support reduction of rejection, rework, scrap, and production downtime.
• Participate in internal audits and ensure compliance with company procedures.
• Train new employees on production processes, machine operation, safety, and work procedures.
• Identify skill gaps among team members and coordinate necessary training programs.
• Guide and supervise production operators and technicians during the shift.
• Promote safe working practices and effective teamwork.
• Monitor availability of raw materials required for production.
• Coordinate with the inventory/material management team for timely replenishment.
• Monitor finished goods and ensure proper production flow.
• Coordinate with other departments to avoid production interruptions.

Skills

Roll Forming Process

Production & Shift Management

Machine Troubleshooting

Machine & Tool Maintenance

5S

Kaizen

Quality Circle Concepts

Continuous Improvement

Scrap Reduction

Corrective & Preventive Actions

Production Quality

Team Handling

Tools

MS Office

Job description

Job Title:- Engineer - Roll Forming

Job Description:

We are looking for a Mechanical Engineer with hands-on experience in roll forming and production operations. The role involves managing shift activities, ensuring smooth roll forming operations, troubleshooting machine and process issues, maintaining production and quality standards, and driving continuous improvement initiatives.

Key Responsibilities:

Production & Shift Management

• Plan and organize shift schedules to ensure smooth production operations.
• Coordinate with other shift in-charges for effective shift handover and continuity.
• Monitor and manage the roll forming process to ensure adherence to operational and production standards.
• Ensure completion of daily 5S activities, machine check sheets, breakdown reports, and tool condition monitoring.
• Monitor daily production output and identify factors affecting productivity.
• Prepare and monitor daily scrap reports and take corrective actions to reduce scrap.

Troubleshooting & Maintenance

• Troubleshoot and resolve roll forming machine and process-related technical issues.
• Coordinate with the maintenance team for machine breakdowns and preventive maintenance.
• Raise and monitor breakdown reports for machines and tools.
• Support IMTE (Inspection, Measuring & Test Equipment) maintenance and ensure equipment availability.
• Identify recurring machine/process issues and implement corrective and preventive actions.

Quality & Continuous Improvement

• Ensure production activities comply with defined quality standards and procedures.
• Identify opportunities for process improvement, Kaizen, and productivity improvement.
• Promote Quality Circle concepts and continuous improvement within the team.
• Analyze production and quality issues and implement corrective actions to prevent recurrence.
• Support reduction of rejection, rework, scrap, and production downtime.
• Participate in internal audits and ensure compliance with company procedures.

Team Management & Training

• Train new employees on production processes, machine operation, safety, and work procedures.
• Identify skill gaps among team members and coordinate necessary training programs.
• Guide and supervise production operators and technicians during the shift.
• Promote safe working practices and effective teamwork.

Material & Inventory Coordination

• Monitor availability of raw materials required for production.
• Coordinate with the inventory/material management team for timely replenishment.
• Monitor finished goods and ensure proper production flow.
• Coordinate with other departments to avoid production interruptions.

Required Skills:

• Roll Forming Process
• Production & Shift Management
• Machine Troubleshooting
• Machine & Tool Maintenance
• 5S
• Kaizen
• Quality Circle Concepts
• Continuous Improvement
• Scrap Reduction
• Corrective & Preventive Actions
• Production Quality
• Team Handling
• MS Office