Engineer - Panel Integration

ACG World; India; On-site; INR 900,000 - 1,500,000; Full time

Job summary

ACG World in India seeks an experienced Electrical & Automation professional to lead manufacturing integration projects. You will drive panel and machine integration using approved P&ID and EPlan schematics, with SAP PP exposure and hands-on PLC/SCADA troubleshooting.

Candidate should have 10–12 years in A&C assembly in capital equipment industries (pharma/packaging), and be adept atLean manufacturing, Six Sigma (green belt), and DOE for process improvements.

Qualifications

• Execute Panel and M/c integration using approved P&ID and EPlan Schematics.

Responsibilities

• Ensure all product and system requirements are taken into account from the initial product conception to the finished result.

Skills

Lean Manufacturing

Six Sigma (Green Belt)

Problem solving

Team collaboration

Production planning

Tools

SAP PP module

PLC programming

SCADA

Job description

Select how often (in days) to receive an alert:

Optimum utilisation of available resources to achieve planned activies of machine assembly by adherence of set processes.

Primary responsibilities

Role and Responsibilities:

Core :

• Ensure all product and system requirements are taken into account from the initial product conception to the finished result.
• Eliminate the variability in the manufacturing by providing the SOPs, Work instructions & in process quality Checks.
• Improve manufacturing efficiency by analysing and planning workflow, space requirements and equipment layout.
• Drive & implement the 6S.Support and lead continuous improvement, problem solving and process improvement activities.
• Carry out FMEAs, (Failure Mode Effects Analysis) process documentation and implement improvements.
• Investigate production and process issues and providing technical support and training wherever required.
• Contribute to continuous improvement activities
• Produce written reports and make presentations
• Perform root cause analysis and resolve problems
• Lead and/or support technicians and trainee engineers
• Liaise and communicate with other departments, customers, suppliers and other service providers
• Be an effective team member, working with CFT to ensure smooth workflow with maximum output.
• Carries out the production process within the allotted resources and budget, with minimal wastage and optimal manpower utilization
• Liaises with other internal customers and suppliers as required in order to ensure an integrated and effective manufacturing area
• Ensures daily production reports updates with good quality and minimal failures.
• Manages disciplinary issues and other team related matters
• Comply with the Health, Safety & environmental Policies.
• Multiskilling of Technicians by training and providing guidance.

Key Result Areas

• Execute Panel and M/c integration using approved P&ID and EPlan Schematics
• Well versed with SAP PP module
• Prepare handover checklists for ITR and QA for function tests
• Deliver assembled M/c in time according to project timeline in co-ordination with Assembly and PPC.
• Support execution in equipment funciton tests with wired control panel (I/O test/ITR/M/c Settings and device parameterizations)
• Change request for electrical drawing/BOM correction/Layout through change control process.
• Highlight shortages/OLR to PPC and manage parts availability.
• Having good knowledge in PLC programming, SCADA, Safety compliance (CE / UL / CSA ETC.)
• Electrical /Automation Controls-PLC (Troubleshooting)
• Production & manpower planning.
• Analysis skill for plan vs actual of production.
• Inventory analysis

Technical Competency

High technical knowledge about Electrical Assembly.

Knowledge of industrial engineering of value engineering & Lean Manufacturing.

Conversant with SAP- Routing / Confirmation / BOM etc.

Manufacturing Methods and Procedures, Manufacturing Quality, Product Development, Presenting Technical Information,

Adequate knowledge of DOE/Six Sigma – preferably green belt.

Awareness of QMS, HSE

Level of Education

Experience

10 - 12 years of experience in A & C assembly

Industry

Capital Equipment (preferably Pharma / Packaging Machinery)