Engineer - Panel Integration

ACG World; Satara; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

ACG World in India is seeking an experienced Electrical Assembly Engineer to oversee panel and machinery integration for capital equipment. You will ensure adherence to project timelines, SOPs, and quality standards across the assembly line.

With 10–12 years in A&C assembly and BE Electrical, you will lead cross-functional teams, apply Lean and Six Sigma, and coordinate with PPC and QA to deliver reliable equipment.

Qualifications

• Be responsible for end-to-end manufacturing of electrical assembly for capital equipment.
• Experience in A&C assembly for pharma/packaging machinery advantageous.
• Ability to lead cross-functional teams and drive continuous improvement.
• Familiarity with SOPs, 6S and in-process quality checks.
• Knowledge of DOE and Six Sigma Green Belt methodologies.

Responsibilities

• Ensure product and system requirements from conception to finished product.
• Eliminate variability by providing SOPs, work instructions and QA checks.
• Improve efficiency by planning workflow and equipment lay-out.
• Drive 6S and support continuous improvement activities.
• Perform FMEAs and implement improvements.
• Lead technicians and trainee engineers; coordinate with departments.
• Prepare handover and ITR QA checklists; ensure on-time delivery.

Skills

Electrical assembly

Lean manufacturing

Six Sigma Green Belt

SAP PP module

P&ID & EPlan

Troubleshooting PLC/SCADA

Team leadership

Process optimization

DOE

Quality systems (HSE/QMS)

Education

B.E. Electrical

Tools

SAP PP

P&ID

EPlan Schematics

Job description

Job Objective

Optimum utilisation of available resources to achieve planned activies of machine assembly by adherence of set processes.

Primary responsibilities

Role And Responsibilities

• Ensure all product and system requirements are taken into account from the initial product conception to the finished result.
• Eliminate the variability in the manufacturing by providing the SOPs, Work instructions & in process quality Checks.
• Improve manufacturing efficiency by analysing and planning workflow, space requirements and equipment layout.
• Drive & implement the 6S. Support and lead continuous improvement, problem solving and process improvement activities.
• Carry out FMEAs, (Failure Mode Effects Analysis) process documentation and implement improvements.
• Investigate production and process issues and providing technical support and training wherever required.
• Contribute to continuous improvement activities
• Produce written reports and make presentations
• Perform root cause analysis and resolve problems
• Lead and/or support technicians and trainee engineers
• Liaise and communicate with other departments, customers, suppliers and other service providers
• Be an effective team member, working with CFT to ensure smooth workflow with maximum output.
• Carries out the production process within the allotted resources and budget, with minimal wastage and optimal manpower utilization
• Liaises with other internal customers and suppliers as required in order to ensure an integrated and effective manufacturing area
• Ensures daily production reports updates with good quality and minimal failures.
• Manages disciplinary issues and other team related matters
• Comply with the Health, Safety & environmental Policies.
• Multiskilling of Technicians by training and providing guidance.
• Key Result Areas
• Execute Panel and M/c integration using approved P&ID and EPlan Schematics
• Well versed with SAP PP module
• Prepare handover checklists for ITR and QA for function tests
• Deliver assembled M/c in time according to project timeline in co-ordination with Assembly and PPC.
• Support execution in equipment funciton tests with wired control panel (I/O test/ITR/M/c Settings and device parameterizations)
• Change request for electrical drawing/BOM correction/Layout through change control process.
• Highlight shortages/OLR to PPC and manage parts availability.
• Lean management & Value Engineering.
• Having good knowledge in PLC programming, SCADA, Safety compliance (CE / UL / CSA ETC.)
• Electrical /Automation Controls-PLC (Troubleshooting)
• Production & manpower planning.
• Analysis skill for plan vs actual of production.
• Inventory analysis

Technical Competency

High technical knowledge about Electrical Assembly.

Knowledge of industrial engineering of value engineering & Lean Manufacturing.

Conversant with SAP- Routing / Confirmation / BOM etc.

Manufacturing Methods and Procedures, Manufacturing Quality, Product Development, Presenting Technical Information,

Adequate knowledge of DOE/Six Sigma – preferably green belt.

Awareness of QMS, HSE

Level of Education

B.E. Electrical

Experience

10 - 12 years of experience in A & C assembly

Industry:

Capital Equipment (preferably Pharma / Packaging Machinery)