Electrical Maintenance Engineer

Simpson & Co. Ltd.; Chennai District; On-site; INR 850,000 - 1,400,000; Full time

Job summary

Simpson & Co. Ltd. is seeking an Electrical Maintenance Engineer to oversee electrical systems across engine machining and assembly lines.

You will troubleshoot PLC, NC, and automation systems, perform root cause analyses, and provide technical support to technicians. The role emphasizes safety, documentation, and energy efficiency. Qualifications include a Diploma/Bachelor’s in Electrical Engineering or Mechatronics and 5+ years in automotive electrical maintenance.

Qualifications

• Diploma/Bachelor’s degree in Electrical Engineering, Mechatronics, or related field.
• 5+ years of experience in electrical maintenance in automotive manufacturing.
• Hands-on experience with industrial electrical systems, PLC programming, SCADA, and HMI.
• Knowledge of high- and low-voltage power systems, control circuits, and industrial automation.
• Familiarity with TPM, Lean Manufacturing, and Kaizen principles.
• Ability to read and interpret electrical schematics, wiring diagrams, and technical drawings.
• Strong troubleshooting and analytical skills.
• Willingness to work rotational shifts and handle emergency maintenance tasks.

Responsibilities

• Perform preventive, predictive, and corrective maintenance on plant electrical systems, including transformers, switchgear, distribution panels, and motors.
• Troubleshoot and repair PLCs (Siemens, Mitsubishi, Allen Bradley), VFDs, robotics (ABB, Fanuc), and industrial automation systems.
• Ensure smooth operation of power conveyors, paint booths, and assembly line equipment.
• Maintain Dynalec & SAJ test beds, AVL smoke meters, blow-by meters, and CNC machines (Nagel, Makino).
• Conduct root cause analysis for electrical failures and implement long-term corrective actions.
• Ensure compliance with safety regulations, electrical codes, and company maintenance policies.
• Maintain electrical schematics, maintenance logs, and documentation for audits and inspections.
• Support new equipment installation, commissioning, and modifications.
• Respond promptly to emergency breakdowns and support continuous production operations.

Skills

Electrical maintenance

Troubleshooting

Reading schematics

Root cause analysis

Kaizen/TPM

Lean manufacturing

Shift rotation

Technical documentation

Education

Electrical Engineering or Mechatronics degree

Tools

Siemens PLC

Mitsubishi PLC

Allen-Bradley PLC

SCADA

HMI

VFDs

ABB/Fanuc Robotics

Dynalec test beds

SAJ test beds

CNC (Nagel, Makino)

Job description

Job Title: Electrical Maintenance Engineer

Department: Maintenance

Experience: More than 5 Years

Purpose of the Role:

• Oversee and maintain electrical systems in the engine machining and assembly lines.
• Troubleshoot and manage PLC, NC, and automation systems in machining and assembly processes.
• Perform in-depth breakdown analysis and provide technical support to Technicians.
• Ensure power distribution, load balancing, and energy efficiency across the plant.
• Prepare maintenance reports and documentation using MS Office for management review.

Key Responsibilities:

• Perform preventive, predictive, and corrective maintenance on plant electrical systems, including transformers, switchgear, distribution panels, and motors.
• Troubleshoot and repair PLCs (Siemens, Mitsubishi, Allen Bradley), VFDs, robotics (ABB, Fanuc), and industrial automation systems.
• Ensure the smooth operation of power conveyors, paint booths, and assembly line equipment.
• Maintain Dynalec & SAJ test beds, AVL smoke meters, blow-by meters, and CNC machines (Nagel, Makino).
• Conduct root cause analysis for electrical failures and implement long-term corrective actions.
• Ensure compliance with safety regulations, electrical codes, and company maintenance policies.
• Maintain electrical schematics, maintenance logs, and documentation for audits and inspections.
• Support new equipment installation, commissioning, and modifications.
• Respond promptly to emergency breakdowns and support continuous production operations.

Process & System Optimization:

• Conduct root cause analysis of electrical failures and implement corrective actions.
• Create logical circuits for Kaizen improvements.
• Ensure compliance with Simpson & Company Ltd.'s maintenance policies, safety regulations, and electrical codes.
• Support installation, commissioning, and modifications of new equipment.

Utilities & Infrastructure Maintenance:

• Maintain and troubleshoot HVAC systems, chillers, split ACs, air dryers, compressors, and transformers.
• Monitor power supply, energy efficiency, and electrical safety protocols.
• Supervise technicians and contractors during maintenance and project activities.
• Plan and execute daily maintenance activities effectively.
• Track and update Key Performance Indicators (KPI).
• Ensure shop discipline and control absenteeism.

Qualifications & Experience:

• Diploma/Bachelor’s degree in Electrical Engineering, Mechatronics, or a related field.
• 5+ years of experience in electrical maintenance in an automotive manufacturing plant.
• Hands-on experience with industrial electrical systems, PLC programming, SCADA, and HMI.
• Knowledge of high-voltage and low-voltage power systems, control circuits, and industrial automation.
• Familiarity with TPM (Total Productive Maintenance), Lean Manufacturing, and Kaizen principles.
• Ability to read and interpret electrical schematics, wiring diagrams, and technical drawings.
• Strong troubleshooting and analytical skills.
• Willingness to work rotational shifts and handle emergency maintenance tasks.

Preferred Skills:

• Experience with automotive body shop, press shop, powertrain, and conveyor systems.
• Certification in PLC/SCADA programming and industrial safety.
• Knowledge of Industry 4.0, IoT-based predictive maintenance, and energy management systems.