Dy. Manager QA

Rotex; Vadodara; On-site; INR 600,000 - 900,000; Full time

Job summary

Rotex in Vadodara, India, seeks an experienced QA/QC professional to lead complaint handling, non-conformance management, and product/process audits. You will champion IATF 16949, AS9100, ISO 14001 and OHSAS 18001 initiatives, drive cost of quality improvements and support new product development with robust quality controls.

Join a detail-oriented team that emphasizes 5S, Kaizen, calibration accuracy, Cp/Cpk analysis and timely disposition of non-conforming parts, with a focus on zero defects

Qualifications

• Experience implementing IATF 16949, AS9100 and ISO 14001 quality systems.
• Strong knowledge of Cp/Cpk, MSA, calibration and line stoppage controls.
• Experience in internal audits and non-conformance management.

Responsibilities

• Customer communication regarding complaints and non-conformance.
• Emphasize on IATF 16949, AS9100, ISO 14001, OHSAS 18001 and VDA 6.3 system implementation.
• Ensure CA compliance against CC and in-house rejection.
• Initiate cost of quality reductions and drive improvements.
• Participate in new product development activities.
• Implement 5S and Kaizen activities.
• Prepare department training needs.
• Motivate team during crises and maintain performance.
• Work for zero defects at customers' end.
• Ensure gauges/instruments Cp/Cpk and MSA calibration on time.

Skills

IATF 16949

AS9100

ISO 14001

OHSAS 18001

VDA 6.3

Cost of Quality

5S

Kaizen

Cp and Cpk

MSA

Calibration

Internal Auditor

Non-conformance Management

Customer Complaint Handling

Process Audit

Product Audit

New Product Development

Training Needs Analysis

KPI Monitoring

Zero Defects

Line Stop Authority

Job description

Job Description

Role Overview

Responsibility:

Customer Communication regarding the complaints , Non conformance To emphasize on IATF 16949, AS9100, ISO 14001 , OHSAS 18001 and VDA 6.3 system implementation To ensure CA compliance against CC and In house rejection. To initiate in bringing down quality cost – calculate the Cost of Quality To take active participation in new product development activities. To initiate in implementation of 5S and Kaizen activities. To prepare dept. personals training needs. To motivate team members during crises. To work for zero defects at customers end. To ensure whether the machine, gauges and instrument are capable of what they are meant for ( Cp and Cpk). To ensure gauge MSA and calibration are being done on time.

Responsibilities

• Customer Communication regarding the complaints, Non conformance
• To emphasize on IATF 16949, AS9100, ISO 14001, OHSAS 18001 and VDA 6.3 system implementation
• To ensure CA compliance against CC and In house rejection
• To initiate in bringing down quality cost – calculate the Cost of Quality
• To take active participation in new product development activities
• To initiate in implementation of 5S and Kaizen activities
• To prepare dept. personals training needs
• To motivate team members during crises
• To work for zero defects at customers end
• To ensure whether the machine, gauges and instrument are capable of what they are meant for (Cp and Cpk)
• To ensure gauge MSA and calibration are being done on time
• To analyze the new requirements of the department
• Final disposition of Non conforming parts
• To monitor deptt. KPIs performance
• To ensure that product quality in receipt, in process & final stage meets the laid down requirements
• To ensure the timely execution of process & product audit as per schedule given
• Handle customer complaint after Proto sample approval
• Procurement for Gauges & Instruments
• Verification of Product quality in receipt/ in process & final stage
• Internal auditor Assessment

Key Skills Required

• IATF 16949
• AS9100
• ISO 14001
• OHSAS 18001
• VDA 6.3
• Cost of Quality
• 5S
• Kaizen
• Cp and Cpk
• MSA
• Calibration
• Internal Auditor
• Non-conformance Management
• Customer Complaint Handling
• Process Audit
• Product Audit
• New Product Development
• Training Needs Analysis
• KPI Monitoring
• Zero Defects
• Line Stop Authority

Additional Requirements

• To identify the relevant acceptance parameters and ensure maintenance of test and inspection records of product & process, incoming material
• To declare instrument, gauges as scrap, if found unusable unrepeatable
• To declare product as rejected
• To approve quality trend data
• To stop the line/ machine any time if generating non-conforming parts
• Reject Nonconforming Part, Stop the line anytime due to process & product nonconformance, Time plan for QA activities, Manufacturing Process Change Approval
• To approve rejection material for scrap
• To stop the production – shipments in case of product non conformance