Team Member - QA

LMW Limited; Coimbatore District; On-site; INR 400,000 - 700,000; Full time

Job summary

Lmwatc is seeking a quality control professional for its Assembly division to lead day-to-day quality target achievement and implement stringent inspection processes. You will monitor key metrics, drive COPQ reduction, and coordinate with R&D, SCM and shop QA to resolve issues.

Role requires hands-on inspection planning, documentation, and training of inspectors to ensure defect-free, cost-effective production. Excellent collaboration and data-driven improvement skills are essential.

Responsibilities

• Responsible for day to day achievement of quality targets by implementing stringent Assembly quality control activities
• Monitor critical quality metrics and parameters required to meet profitability and customer satisfaction targets
• Execute activities that translate to reduction of COPQ value within Assembly part of the value chain
• Ensure the highest quality output that meets customers' expectation in the most cost effective manner, through Assembly quality control activities along with action planning for identified gaps
• Plan and execute of Inspection activities as per DRO Schedule
• Prepare document, cutting report, test chart reports, mc file updation in system of every machines and provide clearance for locking and FG
• Provide COP training (Axis calibration, geometry checking for customer, test component.) for inspectors
• Execute mechanical functional inspection ,final inspection checking procedure training to Inspectors.
• Provide training to prepare machine document, CT report, test chart reports
• Conduct Geometry, laser calibration and cutting test to facilitate customer inspection involved TC & MC series machines.
• Ensure daily stage wise Inspection at assembly, and resolve issues identified through supporting departments (Min, R & D, SCM and Shop QA)
• Update the quality plan and check list for the requirement based by customer complaints, quality improvement required areas
• Resolve the chronic customer complaints through CFT and customer complaints within 30 days for Mfg. complaints in TC & MCseries
• Ensure Validation of New product TC & MC machines as per SOP
• Execute Standard cutting in Special execution machines as per the standard test parameters requirements of the machine.
• Execute the consolidation of TC & MC Series and initiate Necessary Corrective and preventive action with co ordination of respective functions
• Ensure identification and addressing any Assembly quality issues or defects, by working with the operators
• Ensure maintenance of accurate and up-to-date records of quality control activities and results
• Analyse customer complaints and initiate action in coordination with CFT
• Ensure verification of the documents / records of Final machine clearance
• Review of Quality system in Assembly
• Work towards on time Closure of Customer complaints with action in DEMS module, by working with the operators
• Track suitable targets and KPIs for the team to ensure effective performance and delivery
• Oversee the workflow and work assignments of the team to ensure effective collaboration among teams, team members and consistent, quality work
• Collect quality data and identify trends and areas for improvement for action planning to fill the gaps
• Prepare reports on quality control activities and results to the stakeholders, and advice on appropriate action to solve issues
• Suggest and use the latest technologies and tools for Assembly quality control measurement
• Drive continuous learning and skilling of operators on soft and hard skills essential for the section
• Track performance measures of the operators and individuals to consistently provide feedback and improve performance
• Train operator / technician to improve their skill set and ensure defect free products

Job description

• Responsible for day to day achievement of quality targets by implementing stringent Assembly quality control activities
• Monitor critical quality metrics and parameters required to meet profitability and customer satisfaction targets
• Execute activities that translate to reduction of COPQ(Cost of Poor Quality) value within Assembly part of the value chain
• Ensure the highest quality output that meets customers' expectation in the most cost effective manner, through Assembly quality control activities along with action planning for identified gaps
• Plan and execute of Inspection activities as per DRO Schedule
• Prepare document, cutting report, test chart reports, mc file updation in system of every machines and provide clearance for locking and FG
• Provide COP training (Axis calibration, geometry checking for customer, test component.) for inspectors
• Execute mechanical functional inspection ,final inspection checking procedure training to Inspectors.
• Provide training to prepare machine document, CT report, test chart reports
• Conduct Geometry, laser calibration and cutting test to facilitate customer inspection involved TC & MC series machines.
• Ensure daily stage wise Inspection at assembly, and resolve issues identified through supporting departments (Min, R & D, SCM and Shop QA)
• Update the quality plan and check list for the requirement based by customer complaints, quality improvement required areas
• Resolve the chronic customer complaints through CFT and customer complaints within 30 days for Mfg. complaints in TC & MCseries
• Ensure Validation of New product TC & MC machines as per SOP
• Execute Standard cutting in Special execution machines as per the standard test parameters requirements of the machine.
• Execute the consolidation of TC & MC Series and initiate Necessary Corrective and preventive action with co ordination of respective functions
• Ensure identification and addressing any Assembly quality issues or defects, by working with the operators
• Ensure maintenance of accurate and up-to-date records of quality control activities and results
• Analyse customer complaints and initiate action in coordination with CFT
• Ensure verification of the documents / records of Final machine clearance
• Review of Quality system in Assembly
• Work towards on time Closure of Customer complaints with action in DEMS module, by working with the operators
• Track suitable targets and KPIs for the team to ensure effective performance and delivery
• Oversee the workflow and work assignments of the team to ensure effective collaboration among teams, team members and consistent, quality work
• Collect quality data and identify trends and areas for improvement for action planning to fill the gaps
• Prepare reports on quality control activities and results to the stakeholders, and advice on appropriate action to solve issues
• Suggest and use the latest technologies and tools for Assembly quality control measurement
• Drive continuous learning and skilling of operators on soft and hard skills essential for the section
• Track performance measures of the operators and individuals to consistently provide feedback and improve performance
• Train operator / technician to improve their skill set and ensure defect free products