Design System Engineer

ESP Engineered; Bengaluru; On-site; INR 1,500,000 - 2,200,000; Full time

Job summary

ESP Engineered is seeking a Design System Engineer with 12 to 15 years of experience in Gearboxes, Clutch systems, and driveline engineering. The candidate will lead design and release activities, ensuring quality, cost, timing, and performance requirements are met. Responsibilities include hardware integration, managing technical specifications, and coordinating with multiple stakeholders. A Bachelor or Master's degree in Mechanical or Automotive Engineering is required. Ideal candidates will demonstrate strong design skills and effective communication abilities.

Qualifications

• 12 to 15 years of experience in External shift system & Clutch operating system Design and Development.
• Good knowledge of materials and heat treatment process.
• Able to coordinate with team of engineers and be well versed with interaction.

Responsibilities

• Lead Design, Release and eBOM activities for the assigned System.
• Responsible for Gearboxes, Clutch, DMF, ESS & Driveline hardware integration.
• Support Technical Cost Reductions (TCR) and benchmarking of competitive components.

Skills

Design, Development & Validation

Mechanical/Automotive Engineering

Detailing, Tolerance and stack up analysis

PLM & APQP processes

Structural simulations (CAE)

Soft skills

Education

Bachelor / Master Degree in Mechanical/Automotive Engineering

Job description

Job Title: Design System Engineer – Gearboxes, Clutch System, DMF, ESS & Driveline

Years of Experience: 12 to 15 Years

Engineering Discipline.

Responsibilities

• Lead Design, Release and eBOM activities for the assigned System or SubSystem ensuring project Quality, Cost, Timing & Performance (QCTP) requirements with COE and DRE’s.
• Responsible for Gearboxes, Clutch, DMF, ESS & Driveline hardware integration and balancing of complete system.
• Main interface with individual COEs & DRE’s, Manufacturing, Suppliers and Development Validation Engineers.
• Support Gearboxes, Clutch, DMF, ESS & Driveline Technical Specifications (TTS) with AE and key stakeholders for consistency per respect to System or Subsystem limitations.
• Coordinate with all stakeholders to create/maintain Component DFMEAs, Assembly drawing, Risk list/assessments, DVP&R’s (including virtual engineering, variable simulation analysis (VSA), test plan and reports).
• Schedule hardware system design reviews to review DRE design proposals as required.
• Coordinate with ACE & FM on BOM and experimental Gearboxes, Clutch, DMF, ESS & Driveline.
• Represent CE in managing “Lessons Learned” and all technical documents for the program and ensure Gearboxes, Clutch, DMF, ESS & Driveline Technical Specifications (TTS) and EBPs are updated in a timely manner.
• Review and approve all change notices and prototype orders ensuring proper checklists, LL, and EBPs are updated and aligned.
• Review component “Validation Completion” status with DVC team periodically & provide updates to CE (DVPR).
• Oversee DRBTR reviews, maintain follow-up items and decide on issuing GIMS or PLM/ISS for any issues. (Lead: DEVVAL – Make; DRE – Buy)
• Work with ACE and FM to rationalize COE bulletin assessments.
• Coordinate data generation and approvals for homologation documents.
• Support Technical Cost Reductions (TCR), Value Optimizations (VO) and benchmarking of competitive Gearboxes, Clutch, DMF, ESS & Driveline.
• Support Product Readiness and LRF (Launch Readiness Form) completion with all stakeholders (COE, DSE, DRE, SWX, Control, Calibration).

Requirements / Skill Set

• Bachelor / Master Degree in Mechanical/Automotive Engineering Discipline.
• 12 to 15 years of experience in External shift system & Clutch operating system Design and Development.
• Good knowledge of Design, Development & Validation.
• Sound knowledge on design of components.
• Sound knowledge on Detailing, Tolerance and stack up analysis.
• Good knowledge on materials and heat treatment process.
• Good knowledge of PLM & APQP processes.
• Knowledge of structural simulations (CAE) would be preferable.
• Very good soft skills.
• Able to coordinate with team of engineers and be well versed with interaction.