Controls Engineer

Dana Incorporated; Pune District; On-site; INR 800,000 - 1,200,000; Full time

Job summary

Dana Incorporated is seeking an Engineer – ME Controls located in Pune District, Maharashtra, to develop automation and control systems for their EV manufacturing lines. The successful candidate will be responsible for designing SCADA systems, implementing MES solutions, and programming PLCs to enhance efficiency and productivity.

Required qualifications include a degree in Electrical/Electronics Engineering and hands-on experience in automation. Essential skills include advanced SCADA architecture, PLC programming, and data analytics.

Qualifications

• Hands‑on experience in automation & controls engineering for EV manufacturing.
• Proficiency in PLC, SCADA, MES, & IoT integration.
• Knowledge of embedded systems & wiring harness programs.
• Strong analytical, troubleshooting, & documentation skills.

Responsibilities

• Design & deploy SCADA systems for real-time process monitoring, alarms, & data acquisition.
• Implement MES solutions integrated with IoT sensors for predictive maintenance.
• Develop ladder logic & structured text programs for PLCs; ensure fail-safe operations.
• Create PCB layouts for control circuits, perform functional testing, & conduct root cause analysis.
• Design interlocks & safety circuits for motor assembly lines.
• Lead end-of-line automation projects, including robotic integration.
• Utilize Python/MATLAB for process data analysis & KPI dashboards.
• Work with design, quality, & production teams to support new product development.

Skills

Advanced SCADA & MES Architecture

PLC Programming (Siemens TIA Portal, Allen‑Bradley RSLogix)

PCB Design & Failure Mode Analysis

High‑Voltage Motor Assembly Line Controls

Embedded Systems & Arduino Prototyping

IPC Wiring Harness Standards

Data Analytics & Predictive Maintenance

Industry 4.0 Implementation & Digital Manufacturing

Education

Diploma/Degree in Electrical/Electronics/E&TC Engineering

Tools

Python

MATLAB

SCADA systems

PLC systems

IoT sensors

Robotic systems

Job description

Job Purpose

Engineer – ME Controls is responsible for designing, developing, & implementing advanced automation & control systems for Dana TM4’s EV powertrain manufacturing lines. The role involves SCADA architecture, MES integration (IoT 4.0), PLC programming, PCB design & failure analysis, & high-voltage/low-voltage motor assembly line controls. The position ensures robust, scalable, & compliant control solutions for inverter & motor production, driving Industry 4.0 readiness, process optimization, & zero-defect manufacturing.

Job Duties And Responsibilities

• SCADA Development: Design & deploy SCADA systems for real-time process monitoring, alarms, & data acquisition.
• MES & IoT 4.0: Implement MES solutions integrated with IoT sensors for predictive maintenance & digital twin applications.
• PLC Programming: Develop ladder logic & structured text programs for Siemens, Allen-Bradley, & Beckhoff PLCs; ensure fail-safe operations.
• PCB Design & Testing: Create PCB layouts for control circuits, perform functional testing, & conduct root cause analysis for failures.
• High-Voltage Safety: Design interlocks & safety circuits for HV motor assembly lines; ensure compliance with IEC & Dana standards.
• Automation Projects: Lead end-of-line automation projects, including robotic integration & vision systems for quality assurance.
• Data Analytics: Utilize Python/MATLAB for process data analysis & KPI dashboards for OEE improvement.
• Cross-Functional Collaboration: Work with design, quality, & production teams to support EV inverter & motor NPD (New Product Development).

Education And Qualifications

• Diploma/Degree in Electrical/Electronics/E&TC Engineering.
• Hands‑on experience in automation & controls engineering for EV manufacturing.
• Proficiency in PLC, SCADA, MES, & IoT integration.
• Knowledge of embedded systems & wiring harness programs.
• Strong analytical, troubleshooting, & documentation skills.

Skills and Competencies

• Advanced SCADA & MES Architecture
• PLC Programming (Siemens TIA Portal, Allen‑Bradley RSLogix)
• PCB Design & Failure Mode Analysis
• High‑Voltage Motor Assembly Line Controls
• Embedded Systems & Arduino Prototyping
• IPC Wiring Harness Standards
• Data Analytics & Predictive Maintenance
• Industry 4.0 Implementation & Digital Manufacturing