Controls Engineer

Dana Canada Corp.; Pune District; On-site; INR 1,200,000 - 2,100,000; Full time

Job summary

A leading engineering firm in Pune District is seeking an experienced engineer proficient in SCADA development and automation. The role involves designing SCADA systems, leading automation projects, and implementing MES solutions. Candidates should have a Diploma/Degree in Electrical/Electronics Engineering and hands-on experience in automation for EV manufacturing. Join a dynamic team focused on innovation, collaboration, and excellence.

Qualifications

• Hands-on experience in automation & controls engineering for EV manufacturing.
• Proficiency in PLC, SCADA, MES, & IoT integration.
• Knowledge of embedded systems & wiring harness programs.
• Knowledge of embedded systems & wiring harness programs.

Responsibilities

• Design & deploy SCADA systems for real-time process monitoring.
• Implement MES solutions integrated with IoT sensors for predictive maintenance.
• Develop ladder logic & structured text programs for PLCs.
• Create PCB layouts and perform functional testing.
• Design interlocks & safety circuits for HV motor assembly lines.
• Lead end-of-line automation projects, including robotic integration.
• Utilize Python/MATLAB for process data analysis.
• Collaborate with design, quality and production teams on EV inverter and motor NPD.

Skills

Advanced SCADA & MES Architecture

PCB Design & Failure Mode Analysis

High-Voltage Motor Assembly Line Controls

Embedded Systems & Arduino Prototyping

IPC Wiring Harness Standards

Data Analytics & Predictive Maintenance

Industry 4.0 Implementation & Digital Manufacturing

Cross-Functional Collaboration

Education

Diploma/Degree in Electrical/Electronics/E&TC Engineering

Hands-on experience in automation & controls engineering for EV manufacturing

Proficiency in PLC, SCADA, MES, & IoT integration

Knowledge of embedded systems & wiring harness programs

Tools

Siemens PLC

Allen-Bradley PLC

Beckhoff PLC

Job description

Job Duties and Responsibilities

• SCADA Development: Design & deploy SCADA systems for real-time process monitoring, alarms, & data acquisition.
• MES & IoT 4.0: Implement MES solutions integrated with IoT sensors for predictive maintenance & digital twin applications.
• PLC Programming: Develop ladder logic & structured text programs for Siemens, Allen-Bradley, & Beckhoff PLCs; ensure fail-safe operations.
• PCB Design & Testing: Create PCB layouts for control circuits, perform functional testing, & conduct root cause analysis for failures.
• High-Voltage Safety: Design interlocks & safety circuits for HV motor assembly lines; ensure compliance with IEC & Dana standards.
• Automation Projects: Lead end-of-line automation projects, including robotic integration & vision systems for quality assurance.
• Data Analytics: Utilize Python/MATLAB for process data analysis & KPI dashboards for OEE improvement.
• Cross-Functional Collaboration: Work with design, quality, & production teams to support EV inverter & motor NPD (New Product Development).

Education and Qualifications

• Diploma/Degree in Electrical/Electronics/E&TC Engineering.
• Hands‑on experience in automation & controls engineering for EV manufacturing.
• Proficiency in PLC, SCADA, MES, & IoT integration.
• Knowledge of embedded systems & wiring harness programs.

Skills and Competencies

• Advanced SCADA & MES Architecture
• PCB Design & Failure Mode Analysis
• High-Voltage Motor Assembly Line Controls
• Embedded Systems & Arduino Prototyping
• IPC Wiring Harness StandardsData Analytics & Predictive Maintenance
• Industry 4.0 Implementation & Digital Manufacturing

Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head‑on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.