BIW Dimensional Engineer

RGBSI; Chennai District; On-site; INR 800,000 - 1,100,000; Full time

Job summary

RGBSI is seeking a BIW Geometry Engineer to drive design-to-manufacturing for automotive BIW components in Chennai, India. You will define dimensional objectives, create sheet metal drawings, and establish BIW measurement strategies aligned with technical references.

The role requires hands-on CATIA/NX with ENOVIA/Teamcenter, GD&T expertise, and experience in weld shop metrology. You will collaborate with SQE, Process Engineering and Product Engineering to ensure quality, cost, and schedule

Qualifications

• Must have hands-on BIW geometry engineering experience.
• Strong knowledge of GD&T, datum definition and locator strategies.
• Proficiency in CATIA, NX and PLM tools (ENOVIA/Teamcenter).
• Experience with weld shop metrology and CMM fixtures.
• Ability to analyze tolerance stack-ups and perform 2D/3D stack-ups.

Responsibilities

• Clear Design to Manufacturing for new products ensuring robustness.
• Define dimensional objectives per reference process and specs.
• Develop sheet metal part drawings and externalized welded assemblies specs.
• Define BIW measurement points per objectives and specs.
• Manage BIW geometry issues with cross-functional teams to minimize impact.
• Ensure quality, cost and timeliness for assemblies and processes.
• Conform to GD&T via fixtures, CMM, metrology; optimize PLP to GEO.
• Measure data analysis and CP-CPK reporting on sample trends.
• Weld shop metrology planning and facilities support.
• Develop PLP and locating strategy documents for BIW processes.
• Perform 2D/3D stack-up analyses to define tolerances.
• Experience with measurement system audits at supplier end.
• Sheet metal gauging processes and holding fixtures knowledge.
• RFQ preparation covering all technical aspects of processes.

Skills

BIW Geometry

GD&T

CAD/PLM

Statistical Tools

Problem Solving

Tools

CATIA

NX

ENOVIA

Teamcenter

Job description

Role & responsibilities

• 1.Clear Design to Manufacturing of new product. Realize product/process robustness / CADPART geo assessment to release.
• 2.Define theDimensional Engineering Build objectives based on the reference process and in accordance with Technical Referential
• 3.Develop Sheet metal partsdimensional specification drawings & externalized welded assembliesdimensional specifications
• 4.DefineBIWmeasurement points in accordance with engineering Build objectives & definedimensions technical specifications of Body in White & Vehicle on wheels
• 5.ManageBIW& vehicle on wheels Build Geometry issues - Makes counterproposals with respective interior & Exteriors, craftsmanship team to minimize impacts, and negotiates in cross functional meetings
• 6.Ensure quality, cost and timeliness objectives: guaranteeing the feasibility of assemblies (geometry, product conformity, process) and the robustness and respect of Technical Referential
• 7.Driving the part conformance to GD&T defined via checking fixtures , CMM, metrology, & Master cube - working along with SQE , Process Engineering & Product Engineering; Offering ways to optimize PLP to GEO Team
• 8.Measuremnt data analysis and reporting statistically. CP-CPK reporting & interpretation of sample data trend
• 9.Weld shop metrology planning, & facilities support
• 10.Develop principal localization points (PLP) & locating strategy document stage wise forBIWprocess- for suppliers & inhouse processes
• 11.Develop closures Hang on line location strategy & section book
• 12.Perform 2D /3D stack up analysis where required to define tolerances, after aligning cross functional team .
• 13.Should have experience of Measurement system audit at supplier end ,and providing feed back for improvement .
• 14.Should have experience of sheet metal part gaging process & holding fixture methods.
• 15.Experience with RFQ Preparation with all Technical Aspect of processes captured.

a) Technical:

• 1.Should Worked in Automobile OEM; inBIWGeometry Engineering
• 2.Sound Knowledge inBIWGD&T/Datum Definition/Locator strategies/Clamping Plan
• 3.Good Knowledge inBIWTolerance Validation/RSS Stack/1D/3D Stack Ups
• 4.Hands on Experience with CATIA/NX & ENOVIA/Teamcenter is Must
• CATIA hands on Experience ; Unigraphics Experience would be added advantage
• 5.Well Experienced with Weld shop Metrology- Checking fixtures CMM m/c
• 6.Knowledgeble in all types of Hemming process and C/Measure.
• 7.Knowledgeable in plastic part tolerancing & Vehicle on wheels.
• 8.should have Knowledgeable in DVA process - input process & output inference
• 9.Knowledgeable with statistical tools & techniques.
• 10.Knowledge on Fixture Design & 2D Detailing

b) Behavioral :

• Good Communication Skills
• Leadership - to Drive CFT
• Must be ok to work overseas plants as required by project.
• Good analysis Skills
• Dynamic & self Starter
• Good Team Player he can work as CFT to solve Quality issue
• Should have Problem Solving Skills