BIW Dimensional Engineer

RGBSI; India; On-site; INR 900,000 - 1,500,000; Full time

Job summary

RGBSI seeks a BIW Geometry Engineer to drive design-to-manufacturing for automotive programs. You will define dimensional objectives, develop sheet metal and welded assemblies, and establish BIW measurement points on vehicle platforms.

You will coordinate with SQE, Process Engineering and Product Engineering to ensure quality, cost and schedule goals. The role requires CATIA/NX with ENOVIA/Teamcenter experience, GD&T expertise, and hands-on weld metrology knowledge.

Qualifications

• Should have Worked in Automobile OEM; in BIW Geometry Engineering
• Sound Knowledge in BIW GD&T/ Datum Definition/ Locator strategies/ Clamping Plan
• Good Knowledge in BIW Tolerance Validation/RSS Stack/1D/3D Stack Ups
• Hands on Experience with CATIA/NX & ENOVIA/Teamcenter is Must
• CATIA hands on Experience ; Unigraphics Experience would be added advantage
• Well Experienced with Weld shop Metrology- Checking fixtures CMM m/c
• Knowledgeble in all types of Hemming process and C/Measure.
• Knowledgeable in plastic part tolerancing & Vehicle on wheels.
• Knowledgeable with statistical tools & techniques.
• Knowledge on Fixture Design & 2D Detailing

Responsibilities

• Clear Design to Manufacturing of new product with robustness and release.
• Define Dimensional Engineering Build objectives per reference process
• Develop sheet metal parts dimensional specification drawings & externalized welded assemblies specs
• Define BIW measurement points per build objectives & vehicle on wheels specs
• Manage BIW and vehicle on wheels Build Geometry issues and coordinate cross-functional teams
• Ensure quality, cost and timeliness objectives and conformity to Technical Referential
• Drive conformance to GD&T via fixtures, CMM and metrology with SQE/PE/PE
• Measuremnt data analysis and reporting, CP-CPK trends
• Weld shop metrology planning and facilities support
• Develop PLP and locating strategy documents for BIW processes
• Develop closures Hang on line location strategy & section book
• Perform 2D/3D stack up analysis to define tolerances with cross-functional team
• Experience with measurement system audits at supplier end and feedback loops
• Experience with sheet metal part gauging process and fixtures
• RFQ Preparation with all Technical Aspects captured

Skills

BIW Geometry

GD&T

Datum Definition

Locator Strategies

Clamping Plan

Tolerance Validation

CATIA

NX

ENOVIA

Teamcenter

Weld Metrology

Fixture Design

2D Detailing

Statistical Tools

Communication

Leadership

Overseas Plants

Problem Solving

Tools

CATIA

NX

ENOVIA

Teamcenter

Job description

Role & responsibilities

• 1.Clear Design to Manufacturing of new product. Realize product/process robustness / CADPART geo assessment to release.
• 2.Define theDimensional Engineering Build objectives based on the reference process and in accordance with Technical Referential
• 3.Develop Sheet metal partsdimensional specification drawings & externalized welded assembliesdimensional specifications
• 4.DefineBIWmeasurement points in accordance with engineering Build objectives & definedimensions technical specifications of Body in White & Vehicle on wheels
• 5.ManageBIW& vehicle on wheels Build Geometry issues - Makes counterproposals with respective interior & Exteriors, craftsmanship team to minimize impacts, and negotiates in cross functional meetings
• 6.Ensure quality, cost and timeliness objectives: guaranteeing the feasibility of assemblies (geometry, product conformity, process) and the robustness and respect of Technical Referential
• 7.Driving the part conformance to GD&T defined via checking fixtures , CMM, metrology, & Master cube - working along with SQE , Process Engineering & Product Engineering; Offering ways to optimize PLP to GEO Team
• 8.Measuremnt data analysis and reporting statistically. CP-CPK reporting & interpretation of sample data trend
• 9.Weld shop metrology planning, & facilities support
• 10.Develop principal localization points (PLP) & locating strategy document stage wise forBIWprocess- for suppliers & inhouse processes
• 11.Develop closures Hang on line location strategy & section book
• 12.Perform 2D /3D stack up analysis where required to define tolerances, after aligning cross functional team .
• 13.Should have experience of Measurement system audit at supplier end ,and providing feed back for improvement .
• 14.Should have experience of sheet metal part gaging process & holding fixture methods.
• 15.Experience with RFQ Preparation with all Technical Aspect of processes captured.

a) Technical:

• 1.Should Worked in Automobile OEM; inBIWGeometry Engineering
• 2.Sound Knowledge inBIWGD&T/Datum Definition/Locator strategies/Clamping Plan
• 3.Good Knowledge inBIWTolerance Validation/RSS Stack/1D/3D Stack Ups
• 4.Hands on Experience with CATIA/NX & ENOVIA/Teamcenter is Must
• CATIA hands on Experience ; Unigraphics Experience would be added advantage
• 5.Well Experienced with Weld shop Metrology- Checking fixtures CMM m/c
• 6.Knowledgeble in all types of Hemming process and C/Measure.
• 7.Knowledgeable in plastic part tolerancing & Vehicle on wheels.
• 8.should have Knowledgeable in DVA process - input process & output inference
• 9.Knowledgeable with statistical tools & techniques.
• 10.Knowledge on Fixture Design & 2D Detailing

b) Behavioral :

• Good Communication Skills
• Leadership - to Drive CFT
• Must be ok to work overseas plants as required by project.
• Good analysis Skills
• Dynamic & self Starter
• Good Team Player he can work as CFT to solve Quality issue
• Should have Problem Solving Skills