Assistant Manager - Maintenance

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Bengaluru; On-site; INR 1,500,000 - 2,200,000; Full time

Job summary

Mahindra and Mahindra Limited Bengaluru seeks a Senior Maintenance Engineer to enhance equipment uptime with robust maintenance planning, including MFMEA’s, RCA’s. Implement maintenance strategies across CNCs, assembly lines, and laser welding, including tooling, jigs, and fixtures.

You will lead preventive, predictive, and breakdown maintenance, coordinate with production and engineering teams, manage spares, and drive ISO documentation and TPM/5S improvements for quality, cost, delivery,

Qualifications

• The position requires a Bachelor’s degree in Electrical & Electronics Engineering (EEE).
• Additional certifications in maintenance management, safety regulations, or related fields will be advantageous.
• Hands-on experience with ISO documentation including IATF, EHS, and OHSAS regulations.

Responsibilities

• Plan, schedule, and execute preventive, predictive, and breakdown maintenance for CNCs, assembly lines, welding robots, and more.
• Collaborate with production and engineering teams to minimize downtime and optimize productivity.
• Troubleshoot mechanical, electrical, and automation-related issues on production machinery promptly.
• Ensure timely availability of critical spare parts and maintenance tools for continuity.
• Maintain documentation per IATF16949, ISO 14001:2015, and ISO 45001:2018 for quality management.
• Apply PLC programming knowledge to address troubleshooting across manufacturing lines.
• Lead improvement initiatives focused on PQCDSM metrics within the unit.
• Execute all statutory testing and ensure compliance with relevant regulations.
• Implement energy and water conservation measures in sustainable manufacturing.
• Monitor spare part usage and repair costs to manage budgets effectively.
• Implement lubrication management practices for longevity and reliability.

Skills

Preventive maintenance

Troubleshooting

PLC programming

TPM & 5S

Education

Bachelors in Electrical & Electronics Engineering

Tools

SAP Plant Maintenance

Electrical inspectorate certificate

Job description

Job Description:

Responsibilities & Key Deliverables

Job Purpose

Enhancing equipment uptime with optimum maintenance cost and robust maintenance planning, including MFMEA’s, RCA’s. Implementation of maintenance strategies to ensure the safe, efficient, and high-quality production. Designing and implementing new manufacturing technologies & processes for assembly, laser welding and testing, including tooling, jigs, and fixtures.

Key roles and responsibilities

• Planning, scheduling, and executing preventive, predictive, and breakdown maintenance for various production equipment such as CNC machines, assembly lines, welding robots, and more.
• Collaborating closely with production and engineering teams to efficiently minimize equipment downtime and optimise productivity.
• Troubleshooting mechanical, electrical, and automation-related issues on production machinery promptly and effectively.
• Ensuring the timely availability of critical spare parts and maintenance tools necessary for operational continuity.
• Managing the complete documentation process in accordance with IATF16949, ISO 14001:2015, and ISO 45001:2018 to uphold the highest standards of quality management.
• Utilising hands-on skills in PLC programming and a deep understanding of machine functionalities while addressing troubleshooting for various manufacturing assembly lines.
• Proactively leading initiatives aimed at enhancing Product Quality, Cost, Delivery, Safety, and Morale (P Q C D S M) metrics within the manufacturing unit.
• Executing all statutory and legal testing activities, both internal and external, ensuring full compliance with relevant regulations.
• Focusing on energy and water conservation initiatives as part of sustainable manufacturing practices.
• Monitoring and controlling spare part usage and repair costs to ensure effective budget management.
• Implementing comprehensive lubrication management practices for all machinery and equipment, ensuring longevity and optimal functionality.
• Staying abreast of statutory and legal requirements as outlined under the factories act and ensuring adherence at all levels.

Experience

A minimum of 8 to 10 years of hands-on experience in maintenance within a manufacturing setting, particularly focused on complex machinery.

Industry Preferred

• Automobile - Original Equipment Manufacturer (OEM)
• Manufacturing of Electrical and Electronic products
• Assembly Line Production Facilities

Qualifications

The position requires a Bachelors degree in Electrical & Electronics Engineering (EEE)
Additional certifications in maintenance management, safety regulations, or related fields will be considered advantageous.

General Requirements

• Hands-on experience with ISO documentation including IATF, EHS, and OHSAS regulations.
• Familiarity with SAP plant maintenance modules to facilitate streamlined operations.
• A valid electrical inspectorate certificate along with an up-to-date electrical license.
• An understanding of basic safety protocols and procedures, including the handling of legal documentation.
• Knowledge of safety standards and the effective usage of activity-based Personal Protective Equipment (PPE), employing methodologies such as TPM and 5S.
• Proven ability to spearhead improvement initiatives and preparation of Kaizen plans.
• Capability to manage breakdowns of machinery across various systems, employing analytical skills for problem-solving and corrective actions.
• Experience with planned maintenance activities, with a strong emphasis on preventive and predictive methodologies.
• Flexibility to work in shifts and manage on-shift technicians efficiently.
• Capability to identify machine spares and adeptness at inventory management to ensure operational readiness.
• A thorough understanding of repair and maintenance cost structures, with a focus on cost reduction strategies.
• Competence in reading and interpreting electrical, pneumatic, hydraulic, and mechanical drawings for precise maintenance activities.

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.

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