Assistant Manager - Maintenance

Mahindra And Mahindra Ltd.; Bengaluru; On-site; INR 1,400,000 - 2,200,000; Full time

Job summary

Mahindra and Mahindra Limited in Bengaluru seeks a senior maintenance professional with 8–10 years of hands-on experience to lead preventive, predictive, and breakdown maintenance for CNC machines, assembly lines, and welding robots.

You will collaborate with production and engineering teams to minimize downtime, ensure ISO/IATF compliance, manage spares, and drive TPM and Kaizen initiatives while leveraging SAP Plant Maintenance.

Qualifications

• Bachelor's degree in EEE required.
• 8–10 years hands-on maintenance in manufacturing.
• Familiarity with ISO/IATF documentation and safety regulations.

Responsibilities

• Plan, schedule, and execute preventive, predictive, and breakdown maintenance for production equipment.
• Collaborate with production/engineering to minimize downtime and boost productivity.
• Troubleshoot mechanical, electrical, and automation issues on machines promptly.
• Ensure availability of spares and tools for operations.
• Maintain documentation per IATF16949, ISO 14001:2015, ISO 45001:2018.
• Lead TPM/5S/Kaizen initiatives to improve quality, cost, delivery, safety, and morale.
• Manage repair costs and energy/water conservation efforts.
• Read and interpret electrical, pneumatic, hydraulic, and mechanical drawings.

Skills

Maintenance planning

Troubleshooting

Predictive maintenance

PLC programming

Automation

Safety compliance

Team collaboration

Education

Bachelor's degree in Electrical & Electronics Engineering (EEE)

Tools

SAP Plant Maintenance

Job description

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Enhancing equipment uptime with optimum maintenance cost and robust maintenance planning, including MFMEA’s, RCA’s. Implementation of maintenance strategies to ensure the safe, efficient, and high-quality production. Designing and implementing new manufacturing technologies & processes for assembly, laser welding and testing, including tooling, jigs, and fixtures.

Key roles and responsibilities

• Planning, scheduling, and executing preventive, predictive, and breakdown maintenance for various production equipment such as CNC machines, assembly lines, welding robots, and more.
• Collaborating closely with production and engineering teams to efficiently minimize equipment downtime and optimise productivity.
• Troubleshooting mechanical, electrical, and automation-related issues on production machinery promptly and effectively.
• Ensuring the timely availability of critical spare parts and maintenance tools necessary for operational continuity.
• Managing the complete documentation process in accordance with IATF16949, ISO 14001:2015, and ISO 45001:2018 to uphold the highest standards of quality management.
• Utilising hands-on skills in PLC programming and a deep understanding of machine functionalities while addressing troubleshooting for various manufacturing assembly lines.
• Proactively leading initiatives aimed at enhancing Product Quality, Cost, Delivery, Safety, and Morale (P Q C D S M) metrics within the manufacturing unit.
• Executing all statutory and legal testing activities, both internal and external, ensuring full compliance with relevant regulations.
• Focusing on energy and water conservation initiatives as part of sustainable manufacturing practices.
• Monitoring and controlling spare part usage and repair costs to ensure effective budget management.
• Implementing comprehensive lubrication management practices for all machinery and equipment, ensuring longevity and optimal functionality.
• Staying abreast of statutory and legal requirements as outlined under the factories act and ensuring adherence at all levels.

Experience

A minimum of 8 to 10 years of hands-on experience in maintenance within a manufacturing setting, particularly focused on complex machinery.

Industry Preferred

• Automobile - Original Equipment Manufacturer (OEM)
• Manufacturing of Electrical and Electronic products
• Assembly Line Production Facilities

Qualifications

The position requires a Bachelor's degree in Electrical & Electronics Engineering (EEE)
Additional certifications in maintenance management, safety regulations, or related fields will be considered advantageous.

General Requirements

• Hands-on experience with ISO documentation including IATF, EHS, and OHSAS regulations.
• Familiarity with SAP plant maintenance modules to facilitate streamlined operations.
• A valid electrical inspectorate certificate along with an up-to-date electrical license.
• An understanding of basic safety protocols and procedures, including the handling of legal documentation.
• Knowledge of safety standards and the effective usage of activity-based Personal Protective Equipment (PPE), employing methodologies such as TPM and 5S.
• Proven ability to spearhead improvement initiatives and preparation of Kaizen plans.
• Capability to manage breakdowns of machinery across various systems, employing analytical skills for problem-solving and corrective actions.
• Experience with planned maintenance activities, with a strong emphasis on preventive and predictive methodologies.
• Flexibility to work in shifts and manage on-shift technicians efficiently.
• Capability to identify machine spares and adeptness at inventory management to ensure operational readiness.
• A thorough understanding of repair and maintenance cost structures, with a focus on cost reduction strategies.
• Competence in reading and interpreting electrical, pneumatic, hydraulic, and mechanical drawings for precise maintenance activities.

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.

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