ASSISTANT MANAGER -Fixture Maintenance

Sansera Engineering Limited; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Sansera Engineering Limited seeks a senior professional to manage end-to-end activities for fixture design, calibration, and metrology. The role ensures production continuity, quality compliance, and cost optimization.

You will oversee calibration planning, MSA studies, and supplier management while driving continuous improvement and Lean initiatives. Strong SAP PM experience is preferred for maintenance planning.

Qualifications

• BE/B.Tech in Mechanical/Instrumentation or related field.
• Experience: 7–8 years in fixture/tooling, calibration, and metrology.

Responsibilities

• Ensure high availability and reliability of fixtures, gauges, and measuring instruments to support uninterrupted production.
• Minimize downtime and prevent line stoppages due to fixture or instrument failures.
• Plan and execute calibration activities; ensure 100% adherence to calibration schedules.
• Conduct MSA studies and ensure compliance with quality standards.
• Develop and manage vendors; ensure timely delivery and address supplier non-conformities.

Skills

Fixture design

Calibration

Metrology

MSA

SAP PM

Leadership

Continuous improvement

Education

BE / B.Tech in Mechanical / Instrumentation or related field

Tools

SAP PM

Job description

Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated individuals to join our team.

PRIME FUNCTION

To manage end-to-end activities related to fixture design, manufacturing, maintenance, and calibration of gauges and measuring instruments, ensuring production continuity, quality compliance, and cost optimization.

Job Description / Responsibilities

• Ensure high availability and reliability of fixtures, gauges, and measuring instruments to support uninterrupted production.
• Minimize downtime and prevent line stoppages due to fixture or instrument failures.
• Ensure zero customer complaints related to fixtures, gauges, and measuring systems.
• Plan and execute calibration activities; ensure 100% adherence to calibration schedules and maintain proper records.
• Conduct MSA studies and ensure compliance with quality standards.
• Prepare work instructions and maintain master data for fixtures, gauges, and lab equipment.
• Monitor quality objectives and initiate corrective actions for deviations.
• Support design, development, trials, and validation of new fixtures for NPD.
• Manage inventory, stock verification, and ensure timely procurement based on reorder levels.
• Ensure availability of resources for calibration and maintenance activities.
• Develop and manage vendors; ensure timely delivery and address supplier non-conformities.
• Drive cost optimization through negotiation and continuous improvement initiatives.
• Ensure compliance with IMS standards (IATF 16949, ISO 14001, ISO 45001, ISO 50001, ESG).
• Utilize SAP PM module for maintenance planning and tracking.
• Lead and guide team members; coordinate with cross-functional teams.
• Drive continuous improvement initiatives (Kaizen, QCC, Lean).
• Prepare MIS reports and present in Management Review Meetings (MRM).
• Engage with customers, collect feedback, and support audits and training programs.

Authority

• Plan and execute calibration and maintenance activities within defined scope.
• Approve maintenance schedules, calibration plans, and inventory requirements.
• Coordinate with vendors and internal stakeholders for timely execution.
• Escalate critical issues impacting production, quality, or compliance.

Job Specification / Competency

• Experience: 7–8 years in fixture/tooling, calibration, and metrology
• Education: BE / B.Tech in Mechanical / Instrumentation or related field

Technical Skills:

• Strong knowledge of fixture design and manufacturing
• Expertise in calibration systems and metrology
• Knowledge of MSA and quality standards (IATF / ISO)
• Working knowledge of SAP PM module

Behavioral Skills:

• Strong analytical and problem-solving ability
• Leadership and team management
• Cost consciousness and result orientation
• Continuous improvement mindset (Kaizen, QCC, Lean)

Performance Measures

• Reduction in downtime due to fixture/gauge issues
• Zero or minimal customer complaints
• 100% calibration compliance
• Timely fixture development and NPD support
• Inventory accuracy and availability
• Cost savings in consumables, spares, and fixtures

Competencies

Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated individuals to join our team.