Assembly Manager – Production

Cygni Energy; Maheshwaram; On-site; INR 2,500,000 - 4,500,000; Full time

Job summary

Cygni Energy in Telangana manufactures BESS modules and packs. Lead end-to-end production, manage targets for output, quality, cost and delivery, and coordinate with Planning, Supply Chain, Quality and Maintenance to implement production plans.

You will drive Lean, Six Sigma, Kaizen and continuous improvement, standardize work, optimize automated lines, mentor a large production team, and ensure safety and regulatory compliance while tracking KPIs such as OEE and throughput.

Qualifications

• B.E./B.Tech in Mechanical, Electrical/Electrical, or Industrial Engineering.

Responsibilities

• Lead end-to-end production of BESS modules and packs.
• Meet targets for output, quality, cost and delivery.
• Develop and implement production plans with Planning, Supply Chain, Quality and Maintenance.
• Monitor and optimize performance of manpower, equipment and resources.
• Drive Lean, Six Sigma, Kaizen, and continuous improvement initiatives.
• Establish standardized work, process controls and productivity programs.

Skills

Lean Manufacturing

Six Sigma

Kaizen

Automation

Operations leadership

Education

B.E./B.Tech in Mechanical, Electrical/Electrical, or Industrial Engineering

Job description

ROLE

• Lead and manage end-to-end production activities for the BESS manufacturing facility.
• Ensure achievement of production targets related to output, quality, cost, and delivery.
• Develop and implement production plans in coordination with Planning, Supply Chain, Quality, and Maintenance teams.
• Monitor and optimize production performance through effective utilization of manpower, equipment, and resources.
• Drive operational excellence through implementation of Lean Manufacturing, Six Sigma, Kaizen, and continuous improvement initiatives.
• Establish and maintain standardized work practices, process controls, and productivity enhancement programs.
• Ensure adherence to quality standards and manufacturing best practices.
• Manage and optimize fully automated manufacturing lines for battery module and pack assembly.
• Collaborate with Engineering and Automation teams to improve equipment efficiency, uptime, and throughput.
• Lead process improvement projects to enhance automation effectiveness and operational reliability.
• Lead, mentor, and develop a large production workforce, including supervisors, engineers, and operators.
• Manage workforce planning, performance management, training, and succession planning initiatives.
• Foster a high-performance culture focused on accountability, safety, quality, and continuous improvement.
• Promote a strong safety culture and ensure implementation of all statutory and regulatory requirements.
• Conduct regular safety reviews, risk assessments, and corrective action programs.
• Work closely with the Maintenance team to ensure maximum equipment availability and operational efficiency.
• Support preventive and predictive maintenance programs to minimize downtime and improve productivity.
• Monitor and report key manufacturing KPIs including OEE, productivity, quality, yield, downtime, and cost performance.
• Drive corrective and preventive actions to achieve operational targets and business objectives.

REQUIREMENTS

• B.E./B.Tech in Mechanical, Electrical/Electrical, or Industrial Engineering.