AM/DM - Maintenance, Foundry PU

Mahindra And Mahindra Ltd.; Mumbai; On-site; INR 600,000 - 800,000; Full time

Job summary

Mahindra & Mahindra Ltd. in Mumbai seeks a seasoned maintenance engineer with deep knowledge of high-pressure moulding lines and allied foundry equipment to lead preventive and corrective maintenance.

You will drive TPM initiatives, monitor MTTR/MTBF, manage spares, and coordinate with electrical, instrumentation, and PLC teams to ensure minimum downtime and safe operations on the shop floor.

Qualifications

• Experience in maintenance of HPML and core centre equipment.
• Hands-on experience with maintenance of foundry equipment and associated electrical/instrumentation systems.
• Knowledge of TPM, MTTR/MTBF, CBM and kaizen practices preferred.

Responsibilities

• Maintain and upkeep foundry equipment to minimize downtime and spare costs.
• Lead preventive and predictive maintenance programs for HPML, core centre, and induction furnaces.
• Coordinate with electrical, instrumentation, PLC, and robotics teams to resolve faults promptly.
• Manage spares and part availability for critical foundry equipment.
• Support energy and process optimization initiatives on the shop floor.

Skills

Team work

Customer focus

Analytical ability

Execution excellence

Education

BE/BTech

Tools

Siemens PLC

Robotics

Job description

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In depth Knowledge of Foundry Equipments of High Pressure Moulding Line/Core Centre with Core Handling Robots/Palletized Gas Fired Oven/Induction Furnace/EOT, Battery Back up, Magnet panel/Prersspour/Sand Plant sand cooller,Mixer,Belt Conveyor and Elevator/Shot Blasting/Core Shooters/Ducts Collectors /Pneumatic Sand Conveying System of Grey Cast Iron Foundry.

• To Upkeep Plant & machinery with Minimum down time with Minimum cost of spares & Power
• Hands on experience of Maintaining Equipments like Disa Make HPML/ Core Centre/Press pour/ Induction Furnace /Automatic Cold Box, Shell core shooters/11 KV substation related electrical /Instrumentation /PLC programming related.
• Elimination of breakdown on A,B & C rank Machines through TPM approach
• Data management - MTTR, MTBF, PM, TBM , CBM ,IR , Lubrication Mgt., Kaizens / Pokayoke / MP Sheets , Energy and water mgt. Spares Mgt
• Preventive maintenance for upkeep of plant & Equipment with Minimum down time like PLC /Electrical/ Electronics /Hydraulic/Pneumatic.
• Execution of all improvement projects related to maintenance
• Should have knowledge of spares part management related to foundry equipment and make sure all spares availability all the time
• To Maintain electrical related equipment /PLC programming/electronic instruments
• Ensure optimum utilization of equipment to achieve production targets & to create safe working environment.
• Training of manpower based on training needs in PLC/Hydraulics, pneumatic & Induction furnace & specific technical areas
• Power Supply Management -Quality analysis of input power supply, energy conservation & harmonic analysis
• Knowledge of Green sand Moulding process (HPML).
• Knowledge of 7QC tools, DWM, TPM, Lean manufacturing, TS 16949, 5S, OHSAS18001,EMS 14001 etc.
• Knowledge of Digitization, Innovation & Low cost automation technology.
• Knowledge of elemental cost e.g. Fixed/Variable.
• Knowledge about change management.
• Knowledge about budget planning & SOS writing
• Knowledge of PLC programming/Robotics – Siemens preferred
• Hydraulic & Pneumatics-Operations & troubleshooting of Hydraulics & Pneumatics.

Education Qualification

BE/BTech

General Experience

5-7 Yrs

General Requirement

Team work/ Customer focus/ Analytical ability/ Execution excellence.

To achieve the targets with maximum utilization of Man, Machine and Material.
Reduction in conversion cost by identifying opportunities in respective area.
Settlement clause, Grievance handling mechanism and processes for discipline at the shop floor level.
Resource planning and resource optimization.
Maintenance Spare cost reduction.
Energy Consumption Optimization

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