Manufacturing Engineer

Hanley Energy; Leinster; On-site; EUR 70,000 - 100,000; Full time

Job summary

Hanley Energy seeks an experienced Manufacturing Engineer to shape scalable assembly processes, document controls, and drive continuous improvement across operations. The role focuses on Lean implementation, productivity gains, and successful transfer of processes to the US facility to ramp production.

Responsibilities include creating routings, maintaining documentation, and collaborating with engineering, operations and quality teams to meet cost, quality and delivery targets.

Qualifications

• Level 8 or Master’s degree in Manufacturing Engineering, Mechanical Engineering, or a related field.
• Experience in a configure-to-order or design-to-order environment.
• Strong understanding of lean manufacturing, process optimization, flexible manufacturing systems and quality control.
• Proficiency in using CAD/CAM software and manufacturing simulation tools.
• Excellent problem-solving and analytical skills; strong communication and interpersonal abilities.
• Lean Manufacturing or Six Sigma certification and knowledge of automation/robotics would be an advantage.
• Ability to travel between Irish locations regularly and to travel to the US as required.

Responsibilities

• Create and update detailed manufacturing routings, including process steps, equipment requirements, and resource needs.
• Ensure routings align with engineering specifications and quality standards.
• Collaborate with engineering, production and quality teams to optimize routing efficiency and minimize costs.
• Conduct time studies to determine process times and resource requirements.
• Use time study data to optimize routings and improve productivity.
• Maintain documentation of manufacturing processes, routings, work instructions, and quality plans.
• Ensure documentation is up-to-date and accessible to relevant personnel.
• Analyze and evaluate existing manufacturing processes to identify improvement opportunities.
• Implement lean manufacturing improvements to enhance efficiency, reduce costs, and improve product quality.
• Select and install appropriate manufacturing equipment ensuring production compatibility.
• Diagnose and troubleshoot manufacturing problems and implement corrective actions.
• Drive continuous improvement through lean principles and cross-functional collaboration.

Skills

Problem-solving

Communication

Teamwork

Independent work

Lean/Six Sigma certification

Education

Bachelor’s level 8 or Master’s in Manufacturing/Mechanical Engineering

Tools

CAD/CAM software

Manufacturing simulation tools

Job description

Hanley Energy is a multi-award-winning global innovator, delivering mission-critical and energy-efficient solutions. We offer a comprehensive range of critical infrastructure products and services encompassing electrical design, software controls, consulting and training.

Our Global Competency Center (G.C.C.) is situated in Stamullen, Co. Meath, Ireland with additional facilities in Kingscourt, Co. Cavan, Ireland. Hanley Energy also have offices located in USA, Australia, Germany, the Nordics and South Africa. Hanley Energy has a wealth of enterprise level expertise working in the Data Center Industry for a range of US and international clients.

The Role

We are seeking an experienced and driven Manufacturing Engineer to play a pivotal role in shaping the future of our manufacturing operations. This position will be central to establishing efficient, scalable, and repeatable product assembly processes, setting the standard for how our products are built, documented, controlled, and continuously improved.

The successful candidate will lead the development and implementation of Lean Manufacturing principles across the operation, driving improvements in productivity, quality, safety, and cost performance. A key strategic responsibility will be the successful transfer of proven manufacturing processes to our US manufacturing facility, ensuring assembly methods, work instructions, training materials, quality standards, and operational controls are replicated effectively to support a successful production ramp-up.

Responsibilities Will Include

• Create and update detailed manufacturing routings, including process steps, equipment requirements, and resource requirements.
• Ensure that routings align with engineering specifications and quality standards.
• Collaborate with engineering production and quality teams to optimize routing efficiency and
• minimize costs.
• Conduct time studies to accurately determine process times and resource requirements.
• Use time study data to optimize routings and improve productivity.
• Maintain comprehensive documentation of manufacturing processes, including routings, work instructions, and quality plans.
• Ensure that documentation is up-to-date and accessible to relevant personnel.
• Analyze and evaluate existing manufacturing processes to identify areas for improvement.
• Implement innovative solutions to enhance efficiency, reduce costs, and improve product quality.
• Equipment Selection and Installation.
• Research and select appropriate manufacturing equipment, ensuring compatibility with production requirements.
• Diagnose and troubleshoot manufacturing problems, implementing corrective actions to minimize downtime and maximize productivity.
• Drive a culture of continuous improvement by identifying and implementing lean manufacturing principles and methodologies.
• Work closely with cross-functional teams, including engineering, operations, and quality, to achieve project objectives and support overall business goals.

Requirements:

• Completed a level 8 or masters degree in Manufacturing Engineering, Mechanical Engineering, or a related field.
• Experience within a manufacturing, configure to order or design to order environment.
• Strong understanding of manufacturing principles, including lean manufacturing, process
• optimization, Flexible manufacturing systems and quality control.
• Proficiency in using CAD/CAM software and manufacturing simulation tools.
• Excellent problem-solving and analytical skills.
• Strong communication and interpersonal skills.
• Ability to work independently and as part of a team.
• Certification in Lean Manufacturing or Six Sigma and knowledge of automation and robotics would be an advantage.
• Ability to travel between HE Irish locations on a regular basis and flexibility to travel to the US as per business requirements.

Why Hanley Energy:

• Launchpad for Your Career: Joining Hanley Energy means stepping into a world of endless opportunities. Gain hands-on experience that will set the stage for a prosperous career.
• Nurturing Environment: You won't just be a part of a team; you'll be part of a supportive family where your growth is celebrated and nurtured.
• Shape Our Future: At Hanley Energy, your voice matters. Contribute your ideas and be a driving force behind our continued growth and success.
• Competitive Package: Enjoy a well-deserved competitive salary and benefits package that acknowledges your dedication and hard work.

Company Benefits:

• Salary with excellent career development opportunities
• Company Healthcare Plan
• Company Pension Scheme
• Death in Service Life Insurance
• Employee Assistance Programme & Wellbeing Programme
• Academic assistance & Structured In-house training