CI & Process Engineer

Kompas Gramedia; Kota Bandung; On-site; IDR 200,880,000 - 357,120,000; Full time

Job summary

Kompas Gramedia in Bandung is seeking a Process and CI Engineer to support process engineering, implement commissioning, and maintain manufacturing processes and equipment on site.

You will lead continuous improvement through Six Sigma, lean, and TPM, perform root cause analysis, and drive project rationalization, change management, and cross-functional collaboration to boost efficiency and product quality.

Qualifications

• Bachelor degree in Industrial Engineering or similar with process management know-how.
• Green belt is an advantage.
• 3+ years’ experience in a highly process oriented manufacturing environment.
• Experience in implementing Six Sigma or TPM or Kaizen or Lean Management is required.
• Experience with designing and improving process flows and PLC control design for process flow & controls.
• English language – advanced level.
• Experience in using Root Cause Analysis tools or methods is a MUST.
• Leadership, good communication and influencing skills.

Responsibilities

• Contribute to feasibility studies for new technology, new process, new product development by predicting the impact on plant performance.
• Lead CI actions to improve site performance and implement best practices in equipment, tooling, automation and inspection.
• Apply lean manufacturing and waste-reduction techniques to lower costs and improve quality and safety.
• Pareto OEE data to identify top improvement opportunities and implement 5S on factory assets.
• Perform process audits and coach shop floor training to develop new skills and capabilities.
• Support project management, design reviews, HAZOP and risk assessment as part of continuous improvement.

Skills

Process management

Six Sigma

Lean manufacturing

Root cause analysis

Change management

Project management

Kaizen

TPM

English (advanced)

Leadership

Cross-functional coordination

Communication

Education

Bachelor Degree in Industrial Engineering

Job description

About the job :

The Process and CI Engineer provides process engineering support, implementation/commissioning services and maintenance support of the manufacturing processes and equipment. The Process and CI Engineer also supports in all aspects related to the full deployment of the CI implementation at the site. The engineering services may include equipment specification, process design, and process development/improvement. The Process and CI Engineer evaluates and recommends new process procedures, organization or technologies that will optimize performance, are cost effective, and will improve product quality and manufacturing techniques. Provides significant contributions on project teams.

Continuous Improvement

• Contribute to the feasibility study new technology, new process, new product development by predicting the impact of these new changes to plant performance.
• Proposes and leads CI and stream CI actions with regards to the site performance improvement initiatives.
• Supports the implementation of best practices and latest technologies in equipment, tooling, automation, and product/feature inspection which include design, installation, testing, documentation, validation, support, and maintenance.
• Assists in the application of lean manufacturing and black belt techniques to eliminate waste, reduce lead times and improve product quality, and safety.
• Pareto OEE data to accurately identify the top improvement opportunities.
• Implement and sustain 5s program for the factory’s assets.
• Perform process audit on plant efficiency and process flow in accordance with the Site’s Process Guidelines to improve plant performance.
• Coach, motivate and identify relevant training to the shop floor to develop new skills, to keep in breast with technical development and to create an environment which is conducive to work.

Trouble shooting and solving problems

• Day to day monitoring, troubleshoot and optimize OEE.
• Participate and contribute in the daily Team Board GEMBA walk.
• Perform analysis on process performance (troubleshoot) and recommend necessary counter measure actions to be taken by Production, QA and Maintenance Department.
• Identify process limitation and abnormalities through detail analysis during plant operation and propose methods to resolve the problems.
• Initiate studies that involve improvement/modification to the current plant conditions and propose most probable solution and establish quality and process control plan based on plant operating constraints.
• Coordinate and participate in discussions of the plant’s technical capabilities by initiating process optimization in collaboration with QA, Production and Maintenance teams to ensure maximum and efficient utilization of the plant’s equipment daily operations.
• Establish Statistical process control procedure to monitor plant performance and take necessary actions.

Production

• Study of current situation to continually improve the process reduce cost operation, increase yield capacity & plant reliability (minimize downtime and high OEE) e.g. organic degrade, impurities, process parameter adjustment.
• Interface/coordinate with production, supply chain, engineering, logistic, sales department and contractors/vendor on day to day basis (maintain good rapport).
• Develop work instruction or SOP and train technicians on the new/revised procedure.
• Conduct walkabout on safety, housekeeping, best practice, unsafe act unsafe condition.
• Participate in Job Hazard Analysis (JHA), Permit To Work (PTW), Hazard Identification, Risk Assessment and Control (HIRAC), Hazard operability (HAZOP).
• Actively participate for internal audit and product certification by Sirim/bureau veritas and ISO 9001:2000 Close Audit report on Non-conformance and observation.

Project

• Support in project management, engineering drawing P&ID, isometric piping, PFD.
• Participate in the project risk management, design review, management of change (MOC), tendering and award contract, HAZOP, calculation study, site visit and punch list.

About you:

• Bachelor Degree in Industrial Engineering, Food Technology, Chemical Engineering, Mechanical Engineering, Electrical Engineering or similar with process management know-how/background
• Green belt will be advantages
• 3+ years’ experience in a highly process oriented manufacturing environment
• Experience in implementing Six Sigma or TPM or Kaizen or Lean Management is required
• Experience in designing and improving process flows
• Experience with PLC control design for process flow & controls
• English language – advanced level
• Experience - in process thinking/design, quality improvement driven work, project management (having experience in increasing plant efficiency is preferred)
• Master all elements of change management, including requirements, structures and implementation barriers at site organizational levels
• Experience in using Root Cause Analysis tools or methods is a MUST
• Leadership, good communication and influencing skills
• Familiar with calculation study, project risk management, process audit, and cross functional coordination

Ps: only shortlisted candidate will be contacted