Senior Process Engineer (PSA)

JR United Kingdom; Woking; On-site; GBP 50,000 - 70,000; Full time

Job summary

A leading company in the oil and gas sector seeks a Senior Process Engineer to focus on process design for PSA plants. This role involves leading the optimization of hydrogen purification systems and ensuring technical feasibility in client projects. Candidates must hold a Master’s in Chemical Engineering, possess robust skills in process and client interaction, and have experience with industry-standard tools. Opportunity to contribute to significant projects while improving plant efficiency and sustainability.

Qualifications

• Advanced knowledge of carbon capture technologies and net zero emission solutions.
• Proven ability to develop and troubleshoot PSA plant systems.
• Strong verbal and written communication skills for interacting with clients and teams.

Responsibilities

• Lead the development and optimization of Pressure Swing Adsorption (PSA) systems.
• Conduct detailed kinetic and isotherm modelling for process simulations.
• Maintain and build relationships with existing and potential clients.

Skills

Kinetic modelling

Isotherm modelling

Gas separation technologies

Attention to Detail

Client interaction

Education

Master’s degree or higher in Chemical Engineering

Tools

ASPEN Adsorption

HYSYS

MATLAB

VBA

SolidWorks

Job description

The Senior Process Engineer plays a vital role in ensuring that the company’s proposals and designs are technically feasible. The role will include process design for PSA plants in oil and gas, refining and associated industries.

Key Responsibilities:

• Process Design:
• Lead the development and optimization of Pressure Swing Adsorption (PSA) systems for hydrogen purification, carbon capture and general gas purification.
• Assistance in the design of PSA plants.
• Provide technical documents such as Process & Instrumentation Diagrams (P&IDs), Bills of Materials (BOMs), PFD and Process Block Diagrams, etc for various projects.
• Conduct detailed kinetic and isotherm modelling for process simulations.
• Utilize ASPEN Adsorption, HYSYS, MATLAB, and VBA for process design, analysis, and optimization.
• Perform CFD simulations using SolidWorks to support system design.
• Ensure adherence to ATEX system design standards for safety in explosive environments.
• Analyse data for plant optimization, focusing on maximizing efficiency and minimizing downtime.
• Collaborate with multidisciplinary teams to implement process improvements and ensure project success.
• Collaborate with engineering teams to develop PSA solutions at both tender and contract stages.
• Prepare detailed technical proposals including performance parameters.
• Address customer-specific requirements, such as capacity, purity levels, energy consumption, and maintenance needs.
• Analyse customer requirements and translate them into feasible solutions while ensuring compliance with industry standards and regulations.
• Client Interaction:
• Maintain and build relationships with existing and potential clients.
• Understand client needs and provide solutions that align with their operational goals.
• Education, Experience & Skills Required:
• Master’s degree or higher in Chemical Engineering.
• In-depth understanding of PSA/process systems, gas separation technologies.
• Master’s degree or higher in Chemical Engineering.
• Advanced knowledge of carbon capture technologies and net zero emission solutions.
• Proficiency in ASPEN Adsorption, HYSYS, Matlab, and VBA.
• Advanced skills in kinetic and isotherm modelling for adsorption processes.
• Experience in CFD simulation with SolidWorks.
• Strong understanding of ATEX system design and its application in hazardous environments.
• Proven ability to develop, optimize, and troubleshoot PSA plant systems.
• Strong verbal and written communication skills for interacting with clients, stakeholders, and teams.
• Attention to Detail: Precision in documentation, calculations, and specifications.

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Created on 31/05/2025 by JR United Kingdom