Senior Process Engineer (PSA)

JR United Kingdom; Swindon; On-site; GBP 50,000 - 70,000; Full time

Job summary

A reputable company in the engineering sector is seeking a Senior Process Engineer to lead the design and optimization of Pressure Swing Adsorption systems. The role requires strong technical expertise in chemical engineering, particularly in gas separation technologies, and entails significant client interaction. This is a unique opportunity to work on innovative solutions within the oil and gas industry, ensuring compliance with safety standards and industry regulations.

Qualifications

• In-depth understanding of PSA/process systems and gas separation technologies.
• Proven ability to develop, optimize, and troubleshoot PSA systems.
• Strong verbal and written communication skills.

Responsibilities

• Lead development and optimization of PSA systems for hydrogen purification.
• Prepare detailed technical proposals including performance parameters.
• Analyze data for plant optimization, focusing on efficiency.

Skills

Process Design

Client Interaction

Data Analysis

Attention to Detail

Education

Master’s degree in Chemical Engineering

Tools

ASPEN Adsorption

HYSYS

MATLAB

VBA

SolidWorks

Job description

Social network you want to login/join with:

Senior Process Engineer (PSA), Swindon, Wiltshire

Client: UNICAT Technologies

Location: Swindon, Wiltshire, United Kingdom

Job Category: Other

EU work permit required: Yes

Job Views: 2

Posted: 31.05.2025

Expiry Date: 15.07.2025

Job Description:

Senior Process Engineer

Band/Hierarchy/Job Group: Technologies (PSA)

Job Overview:

The Senior Process Engineer plays a vital role in ensuring that the company’s proposals and designs are technically feasible. The role involves process design for PSA plants in oil and gas, refining, and associated industries.

Key Responsibilities:

• Process Design:
• Lead development and optimization of Pressure Swing Adsorption (PSA) systems for hydrogen purification, carbon capture, and general gas purification.
• Assist in the design of PSA plants.
• Provide technical documents such as Process & Instrumentation Diagrams (P&IDs), Bills of Materials (BOMs), PFDs, and Process Block Diagrams for various projects.
• Conduct detailed kinetic and isotherm modelling for process simulations.
• Utilize ASPEN Adsorption, HYSYS, MATLAB, and VBA for process design, analysis, and optimization.
• Perform CFD simulations using SolidWorks to support system design.
• Ensure adherence to ATEX system design standards for safety in explosive environments.
• Analyze data for plant optimization, focusing on maximizing efficiency and minimizing downtime.
• Collaborate with multidisciplinary teams to implement process improvements and ensure project success.
• Develop PSA solutions at both tender and contract stages.
• Prepare detailed technical proposals including performance parameters.
• Address customer-specific requirements, such as capacity, purity levels, energy consumption, and maintenance needs.
• Translate customer requirements into feasible solutions while ensuring compliance with industry standards and regulations.

Client Interaction:

• Maintain and build relationships with existing and potential clients.
• Understand client needs and provide solutions that align with their operational goals.

Education, Experience & Skills Required:

• Master’s degree or higher in Chemical Engineering.
• In-depth understanding of PSA/process systems and gas separation technologies.
• Advanced knowledge of carbon capture technologies and net zero emission solutions.
• Proficiency in ASPEN Adsorption, HYSYS, Matlab, and VBA.
• Advanced skills in kinetic and isotherm modelling for adsorption processes.
• Experience in CFD simulation with SolidWorks.
• Strong understanding of ATEX system design and its application in hazardous environments.
• Proven ability to develop, optimize, and troubleshoot PSA plant systems.
• Strong verbal and written communication skills for interacting with clients, stakeholders, and teams.
• Attention to detail: precision in documentation, calculations, and specifications.