Specialist Process Development (m/f/x)

Cessna Aircraft Company; Bonn; Vor Ort; EUR 70.000 - 110.000; Vollzeit

Zusammenfassung

Cessna Aircraft Company in Bonn seeks a Specialist Process Development to lead new technology development for plastic battery housings in automotive applications. You will work on injection molding, compression molding, and plastification/extrusion processes to define robust manufacturing standards.

You will document results from DoE experiments, transfer knowledge globally, and support digitalization initiatives, AI-driven data analysis, and cross-border projects with international teams.

Qualifikationen

• University degree in Plastic Engineering or comparable.
• Experience in composite processing and injection molding.
• Relevant experience in one of the technologies mentioned is a strong plus.
• Able to communicate internationally and work in foreign countries and cultures.
• Willingness to travel internationally.
• Self-driven independent character (DoE, material and process know-how, validation methods, AI, Digitalization).
• Fluent business and technical English skills are required.
• Strong systematic approach to gain a deep-know how of future processes.
• Compassion
• Drive for Results
• Action Oriented
• Functional&Technical Skills
• Priority Setting

Aufgaben

• Responsible for new technology process development in plastics for automotive applications.
• Plan and conduct samplings and execute DoE; document, evaluate, and present results.
• Develop, standardize, and transfer process knowledge to define robust standards and optimal process windows.
• Define and support creation of Process FMEAs (P-FMEAs).
• Support equipment and product development with process expertise.
• Support digitalization and AI-driven initiatives by defining, capturing, and analyzing relevant data.
• Support customer projects through RFQ processes, tooling cost estimation, and sampling planning.

Kenntnisse

Injection molding

Composite processing

DoE

AI & Digitalization

English proficiency

Travel abroad

Communication skills

Problem solving

Self-driven

Data analysis

Ausbildung

University degree in Plastic Engineering

Tools

FMEA

Jobbeschreibung

Job Description - Specialist Process Development (m/f/x) (343785)

Specialist Process Development (m/f/x) (Job Number: 343785)

What awaits you

• Responsible for new technology process development in the field of plastic battery housings for automotive applications. Process development will include topics related to injection molding, compression molding, and plastification/extrusion processes; however, the scope of this role is not limited to these materials or processes.
• Maintain an overview of process development topics, implement relevant new content, and prioritize and manage process development activities in accordance with the company's strategy.
• Plan and conduct samplings and execute design of experiments (DoE). Ensure proper documentation, evaluation, and presentation of results.
• Develop, standardize, and globally transfer process knowledge derived from samplings, trials, data analysis, and lessons learned to define robust manufacturing standards, optimal process windows, and equipment setups across the organization.
• Define and support the creation of Process FMEAs (P-FMEAs).
• Support equipment and product development activities with process expertise.
• Support digitalization and AI-driven initiatives by defining, capturing, and analyzing relevant process and quality data to enable data-driven process optimization, establish process boundaries for serial production, and support future intelligent manufacturing solutions.
• Support customer projects throughout the acquisition and industrialization phases, including tooling cost estimation, support of RFQ processes through sourcing (SOW), coordination of tooling concept and design reviews, tool acceptance activities, as well as the planning, execution, documentation, and analysis of samplings.
• Support the process simulation team and contribute to feasibility studies.

What you'll need to succeed:

• University degree in Plastic Engineering or comparable
• Experience in composite processing and injection molding
• Relevant experience in one of the technologies mentioned is a strong plus
• Able to communicate internationally and work in foreign countries and cultures
• Willingness to travel internationally
• Self-driven independent character (DoE, material and process know-how, validation methods, AI, Digitalization)
• Fluent business and technical English skills are required
• Strong systematic approach to gain a deep-know how of future processes
• Compassion
• Drive for Results
• Action Oriented
• Functional&Technical Skills
• Priority Setting

Primary Location