Process & Quality Improvement Manager

Aluminium Specialties Group Pty Ltd.; Albury City; On-site; AUD 120,000 - 160,000; Full time

Job summary

Alspec is seeking a Process & Quality Improvement Manager to lead branch-level lean initiatives, focusing on process engineering, problem solving, and continuous improvement. You will drive DMAIC projects, optimise quality systems, and build capability across the shop floor to achieve operational excellence.

With a strong manufacturing background and Lean Six Sigma credentials, you will coach cross-functional teams, manage NCR/RMA reporting, and support digitalisation and automation aligned to

Qualifications

• Degree in Manufacturing, Mechanical, Industrial Engineering or similar.
• Lean Six Sigma Green Belt certification (Black Belt exposure desirable).
• 10-15 years' experience in manufacturing or industrial environments.
• Strong background in process improvement and continuous improvement methodologies.
• Proven ability to lead hands-on problem-solving on the shop floor.
• Experience with NCR, RMA, OEE, and quality reporting systems.
• Strong analytical, communication, and coaching skills.
• Experience with Microsoft Dynamics 365 is an advantage.

Responsibilities

• Lead and deliver process improvement and Lean Six Sigma projects to reduce waste, defects, and variation.
• Apply process engineering principles to optimise workflows, cycle times, and operational efficiency.
• Facilitate structured problem-solving (RCA, 5 Whys, Fishbone, DMAIC) to address recurring issues.
• Implement and enhance QMS, NCR, RMA, and OEE processes within the ERP environment.
• Drive a continuous improvement culture through coaching, training, and hands-on leadership.
• Collaborate with operations, warehouse, and supplier teams to improve incoming quality and material flow.
• Support digitalisation, automation, and error-proofing initiatives aligned with the national quality strategy.
• Provide accurate reporting on scrap, RMAs, cost of quality, and CI performance.

Skills

Lean Six Sigma Green Belt

DMAIC

Structured problem-solving

Coaching & leadership

Analytical skills

Quality reporting

OEE & NCR/RMA experience

Team collaboration

Education

Bachelor’s or higher in Manufacturing, Mechanical, Industrial Engineering

Tools

Microsoft Dynamics 365

Job description

Job Description

Outstanding opportunity for a Process & Quality professional

• Established Australian business with over 50 years of success
• Supportive team environment with genuine career progression

About Us

Established in 1974, Alspec is a leading Australian company specialising in the design and distribution of innovative aluminium systems for the architectural, industrial, and home improvement markets. With a strong national footprint and a reputation for quality and innovation, we offer genuine career progression and long-term opportunities across our branch network.

We currently operate 14 locations throughout Australia and employ over 700 people. Our Albury site is an important part of this network and continues to grow, offering the right candidate an excellent opportunity to make a real impact in a key regional market.

About the Role

We are seeking a Process & Quality Improvement Manager to lead branch-level improvement initiatives with a strong focus on process improvement, process engineering, structured problem solving, and continuous improvement.

This role is central to driving Lean Manufacturing practices, reducing waste, improving product quality, and building capability across the shop floor. You will lead DMAIC-based improvement projects, optimise quality systems, and support the branch in achieving operational excellence.

Key Responsibilities

• Lead and deliver process improvement and Lean Six Sigma Green Belt projects to reduce waste, defects, and variation.
• Apply process engineering principles to optimise workflows, cycle times, and operational efficiency.
• Facilitate structured problem‐solving (RCA, 5 Whys, Fishbone, DMAIC) to address recurring issues.
• Implement and enhance QMS, NCR, RMA, and OEE processes within the ERP environment.
• Drive a continuous improvement culture through coaching, training, and hands‐on leadership.
• Collaborate with operations, warehouse, and supplier teams to improve incoming quality and material flow.
• Support digitalisation, automation, and error‐proofing initiatives aligned with the national quality strategy.
• Provide accurate reporting on scrap, RMAs, cost of quality, and CI performance.

About You

• Degree in Manufacturing, Mechanical, Industrial Engineering, or similar.
• Lean Six Sigma Green Belt certification (Black Belt exposure desirable).
• 10-15 years' experience in manufacturing or industrial environments.
• Strong background in process improvement, process engineering, and continuous improvement methodologies.
• Proven ability to lead hands‐on problem‐solving on the shop floor.
• Experience with NCR, RMA, OEE, and quality reporting systems.
• Strong analytical, communication, and coaching skills.
• Experience with Microsoft Dynamics 365 is an advantage.

Why Join Us

You will play a key role in shaping the future of branch‐level quality and operational performance. This is an opportunity to lead meaningful improvement work, influence culture, and contribute to a national quality transformation program.