Lean Process & Quality Improvement Leader

Aluminium Specialties Group Pty Ltd.

Australia

Remote

AUD 120,000 - 165,000

Full time

14 days+
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Job summary

Alspec is seeking a Process & Quality Improvement Manager to lead branch-level Lean Six Sigma and process-engineering initiatives. You will drive DMAIC projects to reduce waste, improve product quality, and build capability across the shop floor within the Albury site.

Key responsibilities include implementing QMS/NCR/RMA/OEE processes, coaching teams, and collaborating with operations and suppliers to enhance quality and material flow, with a focus on digitalisation and national quality

Qualifications

  • 10–15 years' experience in manufacturing or industrial environments.
  • Degree in Manufacturing, Mechanical, Industrial Engineering, or similar.
  • Lean Six Sigma Green Belt certification (Black Belt exposure desirable).
  • Strong background in process improvement and continuous improvement methodologies.
  • Proven ability to lead hands-on problem-solving on the shop floor.
  • Experience with NCR, RMA, OEE, and quality reporting systems.
  • Strong analytical, communication, and coaching skills.
  • Experience with Microsoft Dynamics 365 is an advantage.

Responsibilities

  • Lead and deliver process improvement and Lean Six Sigma Green Belt projects to reduce waste, defects, and variation.
  • Apply process engineering principles to optimise workflows, cycle times, and operational efficiency.
  • Facilitate structured problem-solving (RCA, 5 Whys, Fishbone, DMAIC) to address recurring issues.
  • Implement and enhance QMS, NCR, RMA, and OEE processes within the ERP environment.
  • Drive a continuous improvement culture through coaching, training, and hands-on leadership.
  • Collaborate with operations, warehouse, and supplier teams to improve incoming quality and material flow.
  • Support digitalisation, automation, and error-proofing initiatives aligned with the national quality strategy.
  • Provide accurate reporting on scrap, RMAs, cost of quality, and CI performance.

Skills

Lean Six Sigma Green Belt
Process Improvement
DMAIC
Root Cause Analysis
OEE
Quality Management System
NCR/RMA
Dynamics 365
Data Analysis
Shop Floor Coaching

Education

Manufacturing Engineering
Industrial Engineering
Lean Six Sigma Green Belt

Tools

Microsoft Dynamics 365

Job description

Alspec is seeking a Process & Quality Improvement Manager to lead branch-level Lean Six Sigma and process-engineering initiatives. You will drive DMAIC projects to reduce waste, improve product quality, and build capability across the shop floor within the Albury site.

Key responsibilities include implementing QMS/NCR/RMA/OEE processes, coaching teams, and collaborating with operations and suppliers to enhance quality and material flow, with a focus on digitalisation and national quality

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