Lean Six Sigma Process & Quality Leader

Aluminium Specialties Group Pty Ltd.; Albury City; On-site; AUD 120,000 - 160,000; Full time

Job summary

Alspec is seeking a Process & Quality Improvement Manager to lead branch-level lean initiatives, focusing on process engineering, problem solving, and continuous improvement. You will drive DMAIC projects, optimise quality systems, and build capability across the shop floor to achieve operational excellence.

With a strong manufacturing background and Lean Six Sigma credentials, you will coach cross-functional teams, manage NCR/RMA reporting, and support digitalisation and automation aligned to

Qualifications

• Degree in Manufacturing, Mechanical, Industrial Engineering or similar.
• Lean Six Sigma Green Belt certification (Black Belt exposure desirable).
• 10-15 years' experience in manufacturing or industrial environments.
• Strong background in process improvement and continuous improvement methodologies.
• Proven ability to lead hands-on problem-solving on the shop floor.
• Experience with NCR, RMA, OEE, and quality reporting systems.
• Strong analytical, communication, and coaching skills.
• Experience with Microsoft Dynamics 365 is an advantage.

Responsibilities

• Lead and deliver process improvement and Lean Six Sigma projects to reduce waste, defects, and variation.
• Apply process engineering principles to optimise workflows, cycle times, and operational efficiency.
• Facilitate structured problem-solving (RCA, 5 Whys, Fishbone, DMAIC) to address recurring issues.
• Implement and enhance QMS, NCR, RMA, and OEE processes within the ERP environment.
• Drive a continuous improvement culture through coaching, training, and hands-on leadership.
• Collaborate with operations, warehouse, and supplier teams to improve incoming quality and material flow.
• Support digitalisation, automation, and error-proofing initiatives aligned with the national quality strategy.
• Provide accurate reporting on scrap, RMAs, cost of quality, and CI performance.

Skills

Lean Six Sigma Green Belt

DMAIC

Structured problem-solving

Coaching & leadership

Analytical skills

Quality reporting

OEE & NCR/RMA experience

Team collaboration

Education

Bachelor’s or higher in Manufacturing, Mechanical, Industrial Engineering

Tools

Microsoft Dynamics 365

Job description

Alspec is seeking a Process & Quality Improvement Manager to lead branch-level lean initiatives, focusing on process engineering, problem solving, and continuous improvement. You will drive DMAIC projects, optimise quality systems, and build capability across the shop floor to achieve operational excellence.

With a strong manufacturing background and Lean Six Sigma credentials, you will coach cross-functional teams, manage NCR/RMA reporting, and support digitalisation and automation aligned to