JobSummary
WearelookingforanexperiencedWorkshopFabricationEngineertomanageandcoordinateday‑to‑daysteelfabricationworkshopproductionfabricationengineeringassemblyweldingcuttingdrillingfit‑upinspectionsurfacepreparationpaintingpackinganddispatchactivitiesTheidealcandidateshouldhavestrongpracticalexperienceinstructuralsteelfabricationfabricationdrawingsshopdrawingsIFCdrawingsBOQMTOcuttinglistsCNCmachinesfabricationsequencesweldingWPSPQRNDTdimensionalinspectionmaterialtraceabilityproductionplanningmanpowercoordinationworkshopproductivityQAQCandprojectdelivery
KeyResponsibilities
- Supervise and coordinate daily workshop fabrication and production activities
- Manage fabrication activities from raw material receiving through cutting fit‑up welding assembly inspection blasting painting packing and dispatch
- Review and interpret IFC drawings shop drawings fabrication drawings erection drawings BOQs MTOs specifications and fabrication details
- Ensure fabrication is carried out according to the latest approved drawings specifications project requirements and fabrication procedures
- Develop and maintain appropriate fabrication sequences and production workflows
- Coordinate fabrication of columns beams rafters trusses bracing purlins girts platforms staircases handrails ladders pipe racks canopies mezzanines equipment supports and miscellaneous steel
- Coordinate with the Planning Engineer Production Planner regarding fabrication schedules production targets priorities and delivery requirements
- Monitor daily and weekly fabrication targets and ensure workshop output meets project schedules
- Track fabrication tonnage quantities assemblies completed components balance quantities and dispatch quantities
- Coordinate with production supervisors foremen welders fitters fabricators machine operators painters riggers and helpers
- Allocate manpower according to fabrication workload production priorities skill requirements and project deadlines
- Monitor workshop manpower productivity fabrication rates man‑hours machine utilization and production efficiency
- Identify and resolve production bottlenecks material shortages drawing issues equipment breakdowns manpower constraints quality issues and workflow interruptions
- Coordinate with Engineering regarding drawing revisions technical queries RFIs fabrication clarifications connection details and design changes
- Ensure fabrication activities are based on the latest approved revision of drawings
- Coordinate with Procurement and Stores to ensure timely availability of steel plates sections pipes bolts welding consumables paint abrasives and other fabrication materials
- Verify incoming materials against MTO material specifications delivery documents heat numbers material certificates and approved material requirements
- Ensure proper material identification traceability storage segregation and handling
- Monitor material utilization cutting optimization nesting scrap wastage and material consumption
- Prepare or review cutting lists material take‑offs fabrication lists assembly lists and material allocation plans
- Coordinate CNC cutting plasma cutting oxy‑fuel cutting sawing drilling punching bending rolling and other steel processing activities
- Monitor fit‑up and assembly to ensure correct dimensions orientation connection details and tolerances
- Coordinate welding activities in accordance with approved WPS PQR welding procedures project specifications and applicable standards
- Monitor welding sequence weld preparation preheating interpass temperature welding consumables and weld quality
- Coordinate with QA QC for welding inspection dimensional inspection NDT material inspection and final fabrication inspection
- Ensure fabrication complies with approved ITP method statements inspection procedures drawings specifications and client requirements
- Coordinate VT UT MT MPI PT DPI RT NDT NDE inspections where applicable
- Track NCRs rework repairs punch lists inspection comments corrective actions and final approvals
- Coordinate with QA QC for MIR WIR inspection requests material certificates weld records inspection reports and quality documentation
- Monitor dimensional accuracy squareness straightness alignment weld size hole locations connection dimensions and fabrication tolerances
- Coordinate surface preparation shot blasting grit blasting painting coating galvanizing touch‑up and final finish inspection
- Ensure fabricated steel is properly marked tagged identified protected packed and prepared for transportation
- Coordinate with Logistics regarding loading plans dispatch priorities transportation delivery sequence and site requirements
- Ensure fabrication and dispatch sequences are aligned with site erection and installation requirements
- Coordinate with Site Erection Teams regarding fabrication status delivery priorities missing components modifications and installation requirements
- Prepare and maintain daily fabrication reports weekly production reports fabrication trackers tonnage reports productivity reports and progress updates
- Monitor planned versus actual production and communicate delays and recovery requirements
- Assist in preparing recovery plans production acceleration plans overtime plans additional shift plans and resequencing plans
- Participate in production meetings coordination meetings QA QC meetings project progress meetings and management reviews
- Maintain records of fabrication status production quantities inspection status material availability rework delays and dispatch status
- Ensure workshop activities comply with HSE requirements safe working procedures lifting procedures hot work controls PPE requirements housekeeping and workshop safety standards
Software&Reporting
AutoCAD - reading and reviewing fabrication and structural drawings.
Microsoft Excel - fabrication trackers, production reports, quantity tracking, material tracking, and dashboards.
Primavera P6 / MS Project - coordination with project and fabrication schedules.
ERP / MRP / Production Management Systems where applicable.
Preparation of daily, weekly, and monthly fabrication reports.
RequiredQualifications&Experience
- Bachelor’s Degree in Mechanical Engineering, Civil Engineering, Production Engineering, Industrial Engineering, or a related discipline.
- 3-8 years of experience in structural steel fabrication, workshop engineering, fabrication production, or steel manufacturing.
- Strong hands-on experience in steel fabrication and workshop operations.
- Experience with structural steel, PEB, heavy steel, miscellaneous steel, architectural metalwork, or similar fabrication projects.
- Strong ability to read and interpret IFC, shop, fabrication, erection, GA drawings, BOQs, MTOs, and specifications.
- Good understanding of fabrication processes, welding, fit‑up, cutting, drilling, assembly, blasting, painting, inspection, and dispatch.
- Knowledge of WPS, PQR, NDT, ITP, MIR, WIR, NCR, material traceability, and dimensional inspection.
- Experience coordinating with Production, Engineering, Planning, Procurement, QA/QC, Stores, Logistics, and Site Teams.
- Strong knowledge of AutoCAD, MS Excel, fabrication documentation, and production reporting.
- Knowledge of Primavera P6 / MS Project is an advantage.