Assembly Tool Design Engineer

AimGulf; Abu Dhabi; On-site; AED 300,000 - 480,000; Full time

Job summary

AimGulf in Abu Dhabi invites an Assembly Tool Design Engineer to design and develop assembly tooling, jigs, fixtures, and gauges for aerospace manufacturing.

You will create 3D CAD models and 2D drawings, perform tolerance analyses, and collaborate with manufacturing and quality teams to ensure quality and productivity. This on-site role requires 5+ years in tooling or manufacturing engineering, with aerospace experience and familiarity with GD&T and AS9100.

Qualifications

• Minimum 5 years of tooling/fixture design experience.
• Aerospace manufacturing experience is required.
• Familiar with GD&T and AS9100 quality systems.
• Experience with PLM tools and CAD/CAE workflows.

Responsibilities

• Design and develop assembly tools, jigs, fixtures, gauges and templates.
• Create detailed 3D models and 2D drawings for production release.
• Perform tolerance stack-up and validation analyses.
• Support NPI, lean initiatives and continuous improvement.
• Coordinate with suppliers during fabrication and qualification phases.
• Provide engineering documentation and BOMs.

Skills

CAD Software

3D Modeling

2D Drawings

Problem Solving

PLM Systems

Tolerance Analysis

Education

Bachelor's in Mechanical/Aerospace/Manufacturing

GD&T Knowledge

AS9100 Awareness

Tools

CATIA V5/V6

Siemens NX

SolidWorks

Creo

Job description

Job Title: Assembly Tool Design Engineer

Job Location: Abu Dhabi, United Arab Emirates

Work Mode: On-site

Job Reference/ID: 733583622

Job Description / Role:

The Assembly Tool Design Engineer is responsible for designing, developing, and supporting assembly tooling, jigs, fixtures, gauges, and production aids used in manufacturing and assembly operations. The role ensures tooling solutions meet quality, safety, cost, and productivity requirements while supporting new product introduction and continuous improvement initiatives.

Key Responsibilities:

• Design and develop assembly tools, jigs, fixtures, templates, and gauges to support manufacturing operations.
• Create detailed 3D models and 2D engineering drawings using CAD software (e.g., CATIA, SolidWorks, NX, Creo).
• Perform tolerance analysis and ensure tooling designs meet dimensional and functional requirements.
• Collaborate with manufacturing, production, quality, and engineering teams to understand assembly requirements.
• Support new product introduction (NPI) and industrialization activities.
• Prepare engineering documentation, BOMs, and technical specifications.
• Coordinate with tool manufacturers and suppliers during fabrication and qualification phases.
• Conduct tooling trials, validation, and acceptance testing.
• Investigate production issues and implement tooling improvements to enhance efficiency and quality.
• Ensure compliance with company standards, customer requirements, and safety regulations.
• Support root cause analysis and corrective actions related to tooling or assembly issues.
• Participate in continuous improvement and lean manufacturing initiatives.
• Provide technical support and training to production personnel as required.

Experience Required:

• Minimum 5 years of experience in tooling design, fixture design, or manufacturing engineering.
• Experience in the aerospace industry (Airbus, Boeing, aircraft structures, composites, or aerostructures manufacturing).
• Experience designing assembly tooling for aircraft components, metallic structures, or composite assemblies.
• Knowledge of tool qualification, validation, and First Article Inspection (FAI) requirements.
• Experience with tolerance stack-up analysis and manufacturing variation studies.
• Knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Experience working with PLM systems such as 3DEXPERIENCE, Teamcenter, or Windchill.
• Understanding of CNC machining, fabrication processes, and tooling materials.

Education Qualifications:

• Bachelor’s Degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or a related engineering discipline.
• Knowledge of GD&T (Geometric Dimensioning and Tolerancing).
• Understanding of manufacturing and assembly processes.
• Familiarity with tooling, jigs, fixtures, templates, and gauges.
• Knowledge of AS9100, aerospace standards, and quality systems.

Skills Required:

• Proficiency in 3D CAD software such as CATIA V5/V6, Siemens NX, SolidWorks, or Creo.
• Ability to create and interpret 2D engineering drawings.
• Strong problem-solving and analytical skills.

Employment / Job Type:

Full Time

Nationality:

Any Nationality

About the Company:

Abu Dhabi advanced technology and defence conglomerate formed in 2019 by consolidating numerous UAE defence and technology entities. It operates across platforms and systems, missiles and weapons, space and cyber technologies, trading and mission support, and electronic warfare, producing unmanned systems, guided munitions, armoured vehicles, naval vessels, and secure communications.

Company Industry:

Defence and Aerospace

Department / Functional Area:

Engineering

Closing Date:

Not mentioned (apply as soon as possible)