Senior Process Optimization Engineer

Placements24; KwaZulu-Natal; Hybrid; ZAR 900,000 - 1,200,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Professional development

Hybrid work model

Job summary

Placements24, on behalf of a leading manufacturing client in Pietermaritzburg, seeks a Senior Process Optimization Engineer to drive efficiency and reduce waste across operations. Hybrid work combines on-site collaboration with remote flexibility to support project delivery in KwaZulu-Natal.

You will lead Lean, Six Sigma, and Kaizen initiatives, design experiments, analyse data with Minitab/Power BI, and mentor staff in SOPs and best practices to sustain gains.

Qualifications

• Bachelor's degree in Industrial or Mechanical Engineering or related field.
• Master's degree is a plus.
• Minimum of 5 years in industrial engineering with process optimization focus.
• Proven Lean manufacturing and Six Sigma project delivery (certification preferred).
• Proficiency in Minitab, Excel, Power BI and simulation tools.
• Strong understanding of manufacturing and supply chain processes.
• Excellent analytical, problem-solving and stakeholder influence skills.
• Solid project management and cross-functional collaboration experience.

Responsibilities

• Develop and implement process improvement initiatives using Lean, Six Sigma and Kaizen.
• Analyze production processes to identify inefficiencies, waste and cost reduction.
• Design and conduct experiments to test hypotheses and validate changes.
• Utilise statistical software for data analysis, capability studies and monitoring.
• Collaborate with operations, quality, and R&D to ensure project success.
• Develop SOPs and train staff on new processes and best practices.
• Track KPIs related to efficiency, throughput and savings.
• Manage multiple improvement projects with timely delivery and results.

Skills

Lean manufacturing

Six Sigma

Kaizen

Data analysis

Statistical analysis

Cross-functional collaboration

Project management

SOP development

Education

Bachelor's Industrial Engineering

Bachelor's Mechanical Engineering

Master's degree

Tools

Minitab

Excel

Power BI

Simulation software

Job description

About the Role

Our client, a leading manufacturing firm based in Pietermaritzburg , is seeking an experienced and highly motivated Senior Process Optimization Engineer to join their dynamic industrial engineering team. This role is crucial for driving efficiency, reducing waste, and enhancing overall productivity across various operational departments. The ideal candidate will possess a deep understanding of lean manufacturing principles, Six Sigma methodologies, and advanced statistical analysis techniques. You will be instrumental in identifying bottlenecks, implementing sustainable solutions, and fostering a culture of continuous improvement. This position offers a challenging yet rewarding environment where your expertise will directly contribute to the company's strategic objectives and market competitiveness. The role involves a hybrid work arrangement, blending on-site collaboration with remote flexibility, allowing for a balanced approach to project management and team engagement within the KwaZulu-Natal region.

Key Responsibilities

• Develop and implement process improvement initiatives using methodologies such as Lean, Six Sigma, and Kaizen.
• Analyze existing production processes to identify inefficiencies, waste, and areas for cost reduction.
• Design and conduct experiments to test hypotheses and validate proposed process changes.
• Utilise statistical software and tools for data analysis, process capability studies, and performance monitoring.
• Collaborate with cross-functional teams, including operations, quality control, and R&D, to ensure successful project implementation.
• Develop Standard Operating Procedures (SOPs) and provide training to operational staff on new processes and best practices.
• Track and report on key performance indicators (KPIs) related to process efficiency, throughput, and cost savings.
• Manage multiple improvement projects simultaneously, ensuring timely completion and achievement of objectives.Stay abreast of industry trends and emerging technologies in industrial engineering and process optimization.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• A Master's degree is a plus.
• Minimum of 5 years of progressive experience in industrial engineering, with a strong focus on process optimization and continuous improvement.
• Proven track record of successfully implementing Lean manufacturing and Six Sigma projects (certification preferred).
• Proficiency in data analysis tools (e.g., Minitab, Excel, Power BI) and simulation software.
• Excellent understanding of manufacturing processes and supply chain operations.
• Strong analytical, problem-solving, and critical thinking skills.
• Effective communication and interpersonal skills, with the ability to influence stakeholders at all levels.
• Project management experience, with the ability to manage timelines and resources effectively.
• Experience working within the South African industrial landscape is advantageous.

Benefits

Our client offers a competitive remuneration package, including an attractive annual salary commensurate with experience and qualifications. Employees will benefit from comprehensive medical aid and retirement fund contributions. Opportunities for professional development and further training are readily available, supporting career growth within the organization. This role also provides a flexible hybrid work model, offering a blend of remote work and on-site collaboration. Join a supportive and innovative work environment where your contributions are valued and recognized in the vibrant industrial hub of Pietermaritzburg .