Senior Industrial Engineer - Process Optimization

Placements24; Rustenburg; Hybrid; ZAR 700,000 - 1,100,000; Full time

Benefits offered by this job

Competitive salary

Medical aid and retirement fund

Generous leave and development

Training and certifications

Advanced engineering software access

Career progression opportunities

Wellness initiatives

Job summary

Placements24 in Rustenburg, North West, is seeking a Senior Industrial Engineer focused on process optimization to enhance efficiency, productivity, and cost-effectiveness across manufacturing and operations. The role combines on-site collaboration with remote work flexibility in a hybrid setup.

The successful candidate will lead lean initiatives, drive Six Sigma projects, and mentor junior engineers while partnering with production, quality, and maintenance teams to implement best practices and

Qualifications

• Bachelor’s degree in Industrial Engineering or related field.
• Minimum 6 years’ hands-on industrial engineering experience, focused on process optimization in manufacturing.
• Proven use of lean tools (5S/Kaizen/Value Stream Mapping).
• Six Sigma Green/Black Belt preferred; strong analytical skills.

Responsibilities

• Lead analysis of manufacturing and operational processes to identify inefficiencies.
• Design and implement optimized production workflows and layouts using lean principles.
• Conduct time studies, capacity planning, and resource allocation analyses.
• Develop data-driven cost reduction and quality improvement strategies.
• Manage and drive CI projects using Six Sigma methodologies.
• Collaborate with production, quality, and maintenance to implement processes.
• Develop SOPs and work instructions; train staff on new processes.
• Prepare reports on performance, projects, and savings; ensure safety & regulatory compliance.

Skills

Lean manufacturing

Six Sigma

Project management

Leadership

Analytical skills

CAD tools

Simulation software

Communication

Education

Bachelor’s degree in Industrial Engineering

Tools

Arena

AnyLogic

CAD tools

Job description

About the Role

Our client, a key player in the mining equipment manufacturing sector based in Rustenburg, North West, is seeking to appoint a Senior Industrial Engineer specializing in Process Optimization. This role is integral to enhancing the efficiency, productivity, and cost-effectiveness of our client's manufacturing and operational processes. The successful candidate will be responsible for identifying areas for improvement, designing and implementing optimized workflows, and driving continuous improvement initiatives across the plant. This position offers a challenging yet rewarding environment for a proactive and analytical engineer. The role will be Hybrid, allowing for a balance between on-site collaboration and remote work flexibility. You will be instrumental in maintaining our client's competitive edge through superior operational performance.

Key Responsibilities

• Lead the analysis of existing manufacturing and operational processes to identify inefficiencies and areas for improvement.
• Design, develop, and implement optimized production workflows and layouts using lean manufacturing principles.
• Conduct detailed time studies, capacity planning, and resource allocation analyses.
• Develop and deploy data-driven strategies for cost reduction and quality enhancement.
• Implement and manage continuous improvement projects using Six Sigma and other methodologies.
• Collaborate closely with production, quality, and maintenance departments to ensure effective process implementation.
• Develop and update standard operating procedures (SOPs) and work instructions.
• Train and mentor junior engineers and operational staff on best practices and new processes.
• Prepare comprehensive reports on process performance, project status, and savings achieved.
• Ensure adherence to all relevant safety, health, and environmental regulations.

Requirements

• Bachelor’s degree in Industrial Engineering or a related engineering discipline.
• A minimum of 6 years of hands-on experience in industrial engineering, with a strong focus on process optimization in a manufacturing environment.
• Proven track record in implementing lean manufacturing tools (e.g., 5S, Kaizen, Value Stream Mapping).
• Strong knowledge and application of Six Sigma principles (Green Belt or Black Belt certification preferred).
• Excellent analytical, problem-solving, and critical thinking skills.
• Proficiency in simulation software (e.g., Arena, AnyLogic) and CAD tools.
• Strong project management skills and experience.
• Exceptional communication, interpersonal, and leadership abilities.
• Ability to work effectively both independently and as part of a team.
• Must be legally eligible to work in South Africa.

Benefits

• A competitive annual salary of up to ZAR .
• Comprehensive medical aid and retirement fund benefits.
• Generous annual leave and personal development leave.
• Opportunities for further professional training and certifications.
• Access to advanced engineering software and technologies.
• A modern and supportive work environment in Rustenburg.
• Potential for performance bonuses and career progression.
• Employee assistance program and wellness initiatives.