Senior Industrial Process Engineer

Placements24; Pietermaritzburg; Hybrid; ZAR 900,000 - 1,500,000; Full time

Job summary

Placements24 in Pietermaritzburg, KwaZulu-Natal, is seeking a Senior Industrial Process Engineer to optimize production processes, cut costs, and drive efficiency across multiple manufacturing lines. You will lead cross-functional teams, implement innovative solutions, and mentor junior engineers.

The role requires strong analytical skills, a track record in process improvement, and the ability to work with ERP and MES systems in a manufacturing setting.

Qualifications

• Bachelor's degree in Industrial/Mechanical Engineering; a Master's is advantageous.
• 5-7 years of progressive experience in industrial engineering, process improvement, or manufacturing operations.
• Lean manufacturing principles with Six Sigma (Green/Black Belt preferred).
• Experience with process simulation software and CAD tools (Arena, FlexSim, CAD).
• Proficiency in statistical analysis and data interpretation using Minitab or similar.

Responsibilities

• Analyze existing production processes to identify bottlenecks and inefficiencies.
• Develop and implement strategies for process optimization, waste reduction, and cost savings.
• Design and simulate new manufacturing processes and layouts to boost productivity and safety.
• Utilize statistical analysis to measure process performance and identify trends.
• Collaborate with engineering and production teams to troubleshoot issues and implement corrective actions.
• Oversee the implementation of new equipment and technologies and ensure integration.
• Develop and maintain SOPs and training materials for processes.
• Conduct feasibility studies and cost-benefit analyses for proposed changes.
• Ensure compliance with industry standards, safety regulations and environmental policies in Pietermaritzburg.
• Mentor junior engineers and provide technical guidance to production staff.

Skills

Lean manufacturing

Six Sigma

Analytical thinking

Project management

Communication

Education

Bachelor's degree in Industrial/Mechanical Engineering

Master's degree advantageous

Tools

Arena

FlexSim

CAD tools

Minitab

Job description

About the Role

Our client, a leading manufacturing firm in Pietermaritzburg, KwaZulu-Natal , is seeking a highly motivated and experienced Senior Industrial Process Engineer to join their dynamic team. This pivotal role focuses on optimizing production processes, improving efficiency, and reducing operational costs across various manufacturing lines. The ideal candidate will possess a strong analytical mindset, a proven track record in process improvement, and the ability to implement innovative solutions. You will work closely with cross-functional teams, including production, quality control, and management, to ensure seamless integration of new methodologies and technologies. This is an exciting opportunity to make a significant impact in a challenging and rewarding environment within the industrial engineering sector.

Key Responsibilities

• Analyze existing production processes to identify bottlenecks, inefficiencies, and areas for improvement.
• Develop and implement strategies for process optimization, waste reduction, and cost savings.
• Design and simulate new manufacturing processes and layouts to enhance productivity and safety.
• Utilize statistical analysis and data modeling to measure process performance and identify trends.
• Collaborate with engineering and production teams to troubleshoot issues and implement corrective actions.
• Oversee the implementation of new equipment and technologies, ensuring successful integration.
• Develop and maintain process documentation, standard operating procedures (SOPs), and training materials.
• Conduct feasibility studies and cost-benefit analyses for proposed process changes.
• Ensure compliance with all relevant industry standards, safety regulations, and environmental policies in Pietermaritzburg .
• Mentor junior engineers and provide technical guidance to the production staff.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field. A Master's degree is advantageous.
• Minimum of 5-7 years of progressive experience in industrial engineering, process improvement, or manufacturing operations.
• Strong knowledge of lean manufacturing principles, Six Sigma methodologies (Green Belt or Black Belt certification preferred).
• Proficiency in process simulation software (e.g., Arena, FlexSim) and CAD tools.
• Expertise in statistical analysis and data interpretation using tools like Minitab or similar.
• Excellent problem-solving, analytical, and critical thinking skills.
• Strong project management capabilities with the ability to manage multiple priorities.
• Effective communication and interpersonal skills, with the ability to collaborate across departments and influence stakeholders.
• Familiarity with ERP systems and manufacturing execution systems (MES).
• Must have a valid driver's license and be willing to travel occasionally within KwaZulu-Natal and surrounding regions.

Benefits

• Competitive salary package commensurate with experience.
• Comprehensive health insurance and retirement savings plan.
• Opportunities for professional development and continuous learning.
• Generous annual leave allowance.
• Relocation assistance may be provided for exceptional candidates.
• A challenging and stimulating work environment with a focus on innovation and employee growth.
• Potential for career advancement within a growing organization.
• Access to state-of-the-art technology and facilities in Pietermaritzburg .